Head Simulator with Air Delivery for Respirator Testing

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Solution Overview

Problem

Existing head simulators for respirator communication systems cannot realistically simulate the effects of breath sounds, limiting the evaluation of respirator communication units and the optimization of breath sound suppression functionality.

Innovation Solution

A head simulator with a simulated trachea and air delivery device that replicates the airflow and breath sounds through the simulated oral cavity and aperture, allowing for realistic simulation of inhalation and exhalation phases, synchronized with speech reproduction during exhalation phases, to test communication systems effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional head simulators without air delivery devices are used, then the device complexity is reduced, but the realism of breath sound simulation deteriorates

Engineering Contradiction:
Improverealism of breath sound simulationVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

An air delivery device is introduced as an intermediary component to generate and deliver air flow through the simulated trachea and oral cavity. This mediator enables realistic breath sound simulation by creating actual air movement through the respiratory tract model, without requiring the entire head simulator system to become overly complex

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The head simulator is segmented into distinct functional modules: the head simulator body with simulated oral cavity, the simulated trachea as a separate airflow path, and the air delivery device as an independent component. This segmentation allows the air delivery function to be added without redesigning the entire system, managing complexity through modular architecture

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If air flow simulation is added to reproduce breath sounds, then the communication system evaluation realism is improved, but the device complexity increases

Engineering Contradiction:
Improveevaluation realismVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The simulated trachea and oral cavity create a simplified copy of the human respiratory tract geometry. This copied anatomical structure allows realistic breath sound generation through air flow, enabling accurate evaluation of communication systems without requiring actual human subjects or overly complex biological models

Inventive Principle:
Principle #26Copying

3Measurement precision

If synchronized speech reproduction during exhalation phases is implemented, then the communication quality assessment is improved, but the control system complexity increases

Engineering Contradiction:
Improvecommunication quality assessmentVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The air delivery device operates in periodic cycles corresponding to inhalation and exhalation phases. Speech reproduction is synchronized to occur specifically during the exhalation phase, creating a periodic pattern that mimics natural human speech behavior. This periodic control approach enables realistic communication assessment without requiring continuous or overly complex control mechanisms

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables realistic simulation of breath sounds and speech communication, allowing for the effective testing and optimization of filter circuits and signal processing in respirator communication systems, improving communication quality and intelligibility.

Implementation Method 1

a loudspeaker is arranged in the head simulator body in the simulated oral cavity and an audio unit is connected to the loudspeaker for reproducing speech via the loudspeaker

Methodology Applied
Scientific EffectElectroacoustic conversion:

Implementation Method 2

provisions are made for a simulated trachea, which leads into the head simulator body, that is in connection with the simulated oral cavity and opens into the simulated oral aperture. An air delivery device can be operated to allow air to flow through the simulated trachea and the simulated oral aperture

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS10532233B2Head simulator for testing respirators
Publication Date: 2020.01.14 DRAGER SAFETY AG & CO KAAA
  • US10532233B2 patent drawing
  • US10532233B2 patent drawing
  • US10532233B2 patent drawing

AI summary

A head simulator, for testing respirators, has a head simulator body (2) with a simulated oral aperture (6) and with a simulated oral cavity (4), which is located behind the simulated oral aperture (6) in the head simulator body. A loudspeaker (8) is arranged in the simulated oral cavity (4). An audio unit (20) is connected to the loudspeaker (8) for reproducing speech via the loudspeaker (8). The head simulator includes a simulated trachea (10), which is in connection with the simulated oral cavity (4) and opens into the simulated oral aperture (6). An air delivery device (30) is provided, which can be operated to allow air to flow through the simulated trachea (10) and the simulated oral aperture (6).