Liquid Processing Head Unit Positioning Mechanism

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Solution Overview

Problem

Conventional fixing mechanisms for head units in liquid processing devices, such as inkjet printers, are difficult to adjust accurately due to a lack of clear relationship between the movement of adjustable components and the resulting position of the head unit, leading to challenges in achieving precise positioning.

Innovation Solution

A fixing mechanism with a turning member, first and second position regulation portions, and a retractable member that allows for precise adjustment of the head unit's position by engaging and disengaging components to serve as a fulcrum point, enabling accurate alignment and fixation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional fixing mechanism with a movable location member is used to adjust the head unit position, then the head unit can be adjusted, but it is difficult to find the relationship between the amount of turning and the amount of swinging, making accurate adjustment difficult

Engineering Contradiction:
Improvepositioning accuracyVSAvoidadjustment operability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent incorporates visual feedback mechanisms such as scale markings and indicators that show the relationship between the turning amount of the movable location member and the swinging amount of the head unit. This allows the operator to accurately control the adjustment by visually monitoring the feedback, thereby resolving the contradiction between positioning accuracy and adjustment operability.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the head unit position is adjusted by turning a lever portion, then the position can be changed, but the relationship between turning amount and swinging amount is unclear, leading to inappropriate adjustment

Engineering Contradiction:
Improveposition adjustabilityVSAvoidpositioning precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent uses visual feedback through scale markings and indicators to show the precise relationship between the turning amount of the lever and the resulting head unit position. This enables accurate and adaptable positioning by allowing the operator to control the adjustment with visual guidance, resolving the contradiction between adjustability and positioning precision.

Inventive Principle:
Principle #23Feedback

3Reliability

If engagement portions are used to regulate position, then the head unit can be fixed, but the adjustment process becomes complex

Engineering Contradiction:
Improvefixation reliabilityVSAvoidfixing mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs engagement portions that automatically engage and disengage based on the position of the movable location member, reducing the need for complex manual operations. The mechanism self-regulates the fixation process, thereby maintaining reliable fixation while simplifying the overall device complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10792927B2Liquid processing device
Publication Date: 2020.10.06 KYOCERA DOCUMENT SOLUTIONS INC
  • US10792927B2 patent drawing
  • US10792927B2 patent drawing
  • US10792927B2 patent drawing

AI summary

A first retractable member is provided so as to be freely retractable with respect to the first location hole of a turning member in a state where the first retractable member makes contact with a fitting portion. The first retractable member turns the turning member based on a contact force with the fitting portion corresponding to advance and retreat with respect to the first location hole. The first retractable member moves a fourth engagement portion as the turning member is turned so as to change an engagement position with a third engagement portion, and thereby makes a head unit swing with the engagement position of a first engagement portion and a second engagement portion serving as a fulcrum point so as to adjust the position of the head unit in the fitting portion.