Head-Worn See-Through Display Optics for Stray-Light Control

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Solution Overview

Problem

Existing wearable computing systems face challenges in providing lightweight, compact, and fully functional head-worn displays that offer high-resolution digital content while maintaining a clear see-through view of the environment, and require effective user interfaces and control systems that adapt to environmental conditions and user interactions.

Innovation Solution

The development of optical configurations for head-worn see-through computer displays, incorporating compact and lightweight modules with integrated sensors and displays, such as DLP and TIR wedges, that manage stray light using light traps and polarized light systems to enhance image contrast and transparency, along with contextual control mechanisms for user interaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If compact and lightweight optical modules are used, then the device weight and size are reduced, but the manufacturing precision and alignment accuracy become more difficult to achieve

Engineering Contradiction:
Improvedevice weightVSAvoidalignment accuracy
Core Design Contradiction:
Weight of moving objectVSManufacturing precision

Solution Approach 1:

The optical system is divided into separate modules (first optical module containing DLP device and first combiner, second optical module containing TIR wedge and second combiner) that can be independently manufactured and then integrated. This segmentation allows each module to be optimized for compactness while maintaining alignment precision through modular assembly interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Alignment features and mounting structures serve as intermediaries between the optical components and the housing, providing reference points that ensure precise alignment during assembly. These intermediary elements bridge the gap between compact component design and manufacturing precision requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If light traps are added to manage stray light, then image contrast is improved, but the device complexity increases

Engineering Contradiction:
Improveimage contrastVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The light trap functionality is merged with the existing optical housing and component structures. Rather than adding separate light trap components, the housing itself is designed to incorporate light-trapping surfaces and features, thereby improving image contrast without significantly increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If polarized light systems are implemented, then image contrast and transparency are enhanced, but the device complexity and cost increase

Engineering Contradiction:
Improveimage contrastVSAvoidoptical system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Polarizing filters are applied selectively at specific locations within the optical path where they provide the greatest benefit for enhancing image contrast and transparency. Rather than polarizing all light paths, the system applies polarization locally at the combiner surfaces and key optical interfaces, reducing overall system complexity while maintaining performance benefits.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides high-resolution digital content with clear environmental visibility, efficient stray light management, and adaptive user interfaces, enhancing the overall functionality and comfort of head-worn computing systems.

Implementation Method 1

TIR wedges

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

polarized light systems to enhance image contrast and transparency

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 3

manage stray light using light traps

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentUS12436395B2Optical configurations for head-worn see-through displays
Publication Date: 2025.10.07 OSTERHOUT GROUP INC
  • US12436395B2 patent drawing
  • US12436395B2 patent drawing
  • US12436395B2 patent drawing

AI summary

Aspects of the present invention relate to methods and systems for providing a high transmission see-through view of the environment while trapping escaping light from the display system. In embodiments, a camera system is also provided that is aligned with the display system to provide images of the environment in a viewing direction of the user.