Autonomous Header Control Simulation via Sensor Feedback

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Solution Overview

Problem

Current automatic header height control systems in agricultural vehicles require manual operator adjustments, which are subjective and prone to errors, and vary based on operator experience, leading to suboptimal performance due to the need for manual sensitivity and parameter tuning.

Innovation Solution

A simulation system that uses predefined simulated inputs to adjust settings autonomously, removing operator involvement by comparing anticipated and actual physical movements of the implement, and adjusting settings accordingly through a computing system and feedback sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If manual operator adjustments are used for header control settings, then operator flexibility and adaptability are maintained, but operator error and subjectivity increase leading to suboptimal performance

Engineering Contradiction:
Improveheader control performanceVSAvoidmanual adjustment requirement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system performs self-calibration by automatically comparing sensor readings with pre-stored expected values and adjusting settings without operator intervention. The computing system executes calibration routines that autonomously optimize header control parameters, eliminating subjective manual adjustments while maintaining system adaptability through automated feedback loops.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The calibration system uses feedback from sensors monitoring header position and movement, comparing actual readings against expected values stored in memory. The computing system processes this feedback to automatically adjust control parameters, creating a closed-loop system that continuously optimizes performance without operator involvement.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If automated calibration systems are implemented, then operator error is eliminated, but operator control and involvement are reduced

Engineering Contradiction:
Improvesensor calibration accuracyVSAvoidcalibration automation level
Core Design Contradiction:
Measurement precisionVSExtent of automation

Solution Approach 1:

The system performs self-calibration by automatically comparing sensor readings with pre-stored expected values and adjusting settings without operator intervention. The computing system executes calibration routines that autonomously optimize header control parameters, eliminating subjective manual adjustments while maintaining system adaptability through automated feedback loops.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If manual sensitivity adjustments are made to optimize header control, then adaptability to different field conditions is achieved, but variability based on operator expertise increases

Engineering Contradiction:
Improvefield performance optimizationVSAvoidperformance consistency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The calibration system uses feedback from sensors monitoring header position and movement, comparing actual readings against expected values stored in memory. The computing system processes this feedback to automatically adjust control parameters, creating a closed-loop system that continuously optimizes performance without operator involvement.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system automatically adjusts control parameters including sensitivity and aggressiveness settings based on calibrated data. The computing system modifies these parameters dynamically according to field conditions and header characteristics, ensuring consistent optimal performance across different operators and situations through data-driven parameter optimization.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3563654B1Automatic header control simulation
Publication Date: 2022.12.21 AGCO CORP
  • EP3563654B1 patent drawingFigure 1
  • EP3563654B1 patent drawingFigure 2~3
  • EP3563654B1 patent drawingFigure 4

AI summary

A simulation system for adjusting settings of a vehicle having an implement coupled thereto, the simulation system comprising: one or more feedback sensors for detecting physical movement of the implement; and a computing system configured by instructions to: receive predefined simulated inputs corresponding to movement of the implement attached to the vehicle, the simulated inputs being associated with anticipated physical movement of the implement; based on the inputs, provide an output to a control system operably coupled to the implement, the output causing physical movement of the implement based on one or more settings; receive feedback from the one or more feedback sensors indicating movement of the implement responsive to the output; compare physical movement of the implement with the anticipated physical movement associated with the simulated inputs; and in response to detecting a difference between the physical movement of the implement and the anticipated physical movement, cause a change in at least one of the one or more settings corresponding to control of the implement based on the feedback.