Headgear Accessory Clip Assemblies for Modular PPE Attachment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems and methods do not allow for efficient combination of hats and personal protective equipment (PPE), often requiring costly and time-consuming replacement of existing hard hats.

Innovation Solution

A clip system comprising a clip assembly attachable to a first accessory and a clip-receiving adaptor attachable to headgear, allowing for easy and versatile attachment of PPE such as visors and face shields to various types of headgear.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If existing hard hats are replaced with new hard hats to accommodate different PPE, then compatibility with various PPE is improved, but cost and time consumption increase

Engineering Contradiction:
Improvecompatibility with various PPEVSAvoidtime consumption for replacement
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The hard hat is designed with a universal attachment system that can accommodate multiple types of PPE (visors, face shields, ear protection) through standardized clips and adaptors, allowing one hard hat to serve multiple protective functions without replacement

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The attachment system is divided into separate modular components including clips, adaptors, and mounting points that can be independently configured to attach different PPE types to the same hard hat, enabling versatile attachment without replacing the entire system

Inventive Principle:
Principle #1Segmentation

2Reliability

If complex shield holders are used to attach PPE to hard hats, then attachment reliability is improved, but device complexity increases

Engineering Contradiction:
Improveattachment reliabilityVSAvoidcomplexity of shield holder
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The attachment system is divided into separate modular components including clips, adaptors, and mounting points that can be independently configured, reducing overall system complexity while maintaining reliable attachment through standardized interfaces

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The clips are designed with self-latching mechanisms that automatically secure PPE to the hard hat without requiring complex adjustment or additional fastening steps, achieving reliable attachment through simple user action

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12349754B2Systems and methods for attaching accessories to headgear
Publication Date: 2025.07.08 METHOD INNOVATION PARTNERS
  • US12349754B2 patent drawing
  • US12349754B2 patent drawing
  • US12349754B2 patent drawing

AI summary

A clip system for attaching accessories to headgears is provided. The clip system comprises a clip assembly having a first clip attachable to a first accessory, and a first clip-receiving adaptor attachable to a headgear. The first clip-receiving adaptor receives and fastens the first clip.