Vehicle Headlamp Cutoff Gradient for ADB Glare and Visibility

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Solution Overview

Problem

Existing vehicle headlamps struggle to balance the need for reducing glare to oncoming vehicles while maintaining good visibility and long-distance illumination, as current adaptive driving beam (ADB) systems either cause glare with sharp light-dark boundaries or deteriorate visibility with blurred boundaries.

Innovation Solution

A vehicle headlamp design that varies the degree of blurring of the cutoff line based on the light distribution pattern, using an LED array to independently control light emission, forming a low beam pattern with a blurred central cutoff line for improved visibility and a high beam pattern with a sharp cutoff line to reduce glare.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a sharp light-dark boundary is formed in low beam pattern, then glare to preceding vehicles is reduced, but long-distance visibility and driver comfort are deteriorated

Engineering Contradiction:
Improveglare to preceding vehicleVSAvoidlong-distance visibility
Core Design Contradiction:
Object-affected harmful factorsVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating different brightness gradient characteristics at different locations of the cutoff line. The central portion of the cutoff line has a first brightness gradient characteristic, while the non-central portions have a second brightness gradient characteristic. This allows the central region to provide good visibility while non-central regions reduce glare to oncoming and preceding vehicles.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cutoff line is segmented into multiple regions: a central portion and non-central portions (left and right sides). Each segment is assigned different brightness gradient characteristics to fulfill different functional requirements - the central segment for visibility and the non-central segments for glare reduction.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If a blurred cutoff line is formed in low beam pattern, then long-distance visibility is improved, but glare to preceding vehicles is increased

Engineering Contradiction:
Improvelong-distance visibilityVSAvoidglare to preceding vehicle
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

Different regions of the cutoff line are assigned different brightness gradient characteristics. The central portion uses a first brightness gradient that provides blurred transition for good visibility, while non-central portions use a second brightness gradient that creates sharper transitions to reduce glare to oncoming and preceding vehicles.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The cutoff line is divided into functional segments - a central segment for visibility enhancement and non-central segments for glare control. This segmentation allows simultaneous achievement of both visibility improvement and glare reduction in different spatial zones.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If uniform brightness gradient is applied to cutoff line, then manufacturing is simplified, but adaptability to different driving conditions is reduced

Engineering Contradiction:
Improvecutoff line formationVSAvoidadaptability to different light distribution patterns
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic adaptability by allowing the control unit to selectively apply different brightness gradient characteristics (first or second) to different portions of the cutoff line based on the required light distribution pattern. This enables the system to adapt between low beam, high beam, and ADB patterns while maintaining manufacturing feasibility through standardized LED array design.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The LED array and control unit are designed to provide multiple functions - they can create both blurred and sharp cutoff lines, support different beam patterns (low beam, high beam, ADB), and adapt to various driving conditions. This multi-functionality is achieved through programmable control of LED brightness gradients without requiring multiple physical components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4663478A1Vehicle headlight
Publication Date: 2025.12.17 KOITO MFG CO LTD
  • EP4663478A1 patent drawingFigure 1
  • EP4663478A1 patent drawingFigure 2
  • EP4663478A1 patent drawingFigure 3~4

AI summary

A vehicle headlight (10) capable of emitting an ADB light distribution pattern (PH) and a low beam light distribution pattern (PL), wherein a first brightness gradient (G1) in the up-down direction on a first cutoff line (CL1) that is formed when the low beam light distribution pattern (PL) is emitted and that extends in the left-right direction is different from a second brightness gradient (G2) in the left-right direction on a second cutoff line (CL2) that is formed when the ADB light distribution pattern (PH) is emitted and that extends in the up-down direction between an illuminated area and a non-illuminated area.