Motor Vehicle Headlamp Diffractive Optical Elements

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Solution Overview

Problem

Current motor vehicle headlight designs lack unique and attractive visual features that can serve as both a decorative unique selling point and provide authentic protection against counterfeiting without compromising the light image or requiring disassembly for authentication.

Innovation Solution

Integration of diffractive optical elements in areas not relevant to the light function of the headlight, such as diffractive nanostructures on plastic components or flexible carrier layers, which create visually recognizable color effects independent of the light distribution, allowing for attractive design and authentication without affecting the headlight's functionality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If diffractive optical elements are integrated into areas relevant to light function, then design effect and color appearance are improved, but light distribution and illumination pattern are adversely affected

Engineering Contradiction:
Improvecolor design effectVSAvoidlight distribution
Core Design Contradiction:
ShapeVSIllumination intensity

Solution Approach 1:

The headlight component is divided into functionally independent areas: one area handles light distribution (illumination function) while another separate area handles color design effects (aesthetic function). This segmentation allows each area to optimize its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different areas of the headlight component are assigned different optical properties: areas relevant to light function maintain standard optical characteristics for proper illumination, while areas not relevant to light function are equipped with diffractive optical elements to generate color design effects. This local differentiation resolves the contradiction between aesthetic and functional requirements.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If conventional surface textures and coatings are used for design effects, then manufacturing simplicity is maintained, but unique selling point and anti-counterfeiting capability are insufficient

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidanti-counterfeiting capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The solution combines conventional manufacturing processes with advanced diffractive optical elements to create a composite structure. The diffractive elements can be integrated into plastic components or applied as separate layers, maintaining ease of manufacture while providing unique optical effects that are difficult to counterfeit.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Instead of using conventional static coatings, the invention employs diffractive optical elements that create dynamic color effects through light diffraction. These color changes are visually striking and serve as reliable anti-counterfeiting features while being manufacturable through established processes.

Inventive Principle:
Principle #32Color changes

3Reliability

If authentication features are integrated into the headlight, then anti-counterfeiting capability is improved, but device complexity and authentication process are worsened

Engineering Contradiction:
Improveanti-counterfeiting capabilityVSAvoidauthentication complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The headlight component itself serves as the authentication feature through its integrated diffractive optical elements. The unique color design effects and light diffraction patterns are inherently present in the component structure, eliminating the need for separate authentication mechanisms or disassembly procedures. The component authenticates itself through its optical characteristics.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a unique and attractive visual appeal for motor vehicle headlights while ensuring effective counterfeit protection, allowing for easy identification of imitations and maintaining compliance with legal light distribution requirements.

Implementation Method 1

by diffracting the white light at the diffractive optical elements, visually recognizable color effects are generated on surface areas of the component visible to an external observer

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentEP3844027B1Motor vehicle headlamp with diffractive optical elements
Publication Date: 2023.03.15 ZKW GRP GMBH
  • EP3844027B1 patent drawingFigure 1~3
  • EP3844027B1 patent drawingFigure 4~6
  • EP3844027B1 patent drawingFigure 7~8

AI summary

The invention relates to a motor vehicle headlamp (301, 501, 601, 701) having at least one illumination shaping unit (307, 507, 607, 707) for generating at least one light distribution and at least one component (100, 200, 300, 500, 600, 700) which comprises diffractive optical elements (105, 205, 305, 505, 605, 705), the motor vehicle headlamp (301, 501, 601, 701) comprising at least one white light source (106, 206, 306, 506, 606, 706) which is designed to emit white light in the direction of the diffractive optical elements (105, 205, 305, 505, 605, 705), the diffractive optical elements (105, 205, 305, 505, 605, 705) being designed to diffract the white light emitted by the at least one white light source (106, 206, 306, 506, 606, 706), forming colour effects that can be visually perceived on the at least one component (100, 200, 300, 500, 600, 700), and the diffractive optical elements (105, 205, 305, 505, 605, 705) being formed in one or more region(s) (104, 204, 304, 504, 604, 704) irrelevant for the lighting function of the motor vehicle headlamp (301, 501, 601, 701), the region or the regions of the at least one component (100, 200, 300, 500, 600, 700), on which the visually perceiveable colour effects are formed, being visible to an external observer.