Motor Vehicle Headlamp Dual Light Modules

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Solution Overview

Problem

Current motor vehicle headlight systems face challenges with high electronic complexity and heat generation due to the large number of LEDs required for high-resolution light distributions, which complicates achieving the necessary intensity and field of view while adhering to legal standards.

Innovation Solution

The system employs two light modules with matrix-arranged pixel light segments, where the first and second light distributions are vertically and horizontally offset to overlap, creating a combined light distribution that enhances resolution and homogeneity, using MiniLEDs and a control device to independently manage light pixels for low and high beam distributions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the number of LEDs is increased to achieve higher resolution light distribution, then the resolution is improved, but the electronic complexity increases

Engineering Contradiction:
ImproveresolutionVSAvoidelectronic complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the light distribution system into multiple light modules, each containing a subset of LEDs arranged in matrix-like patterns. By segmenting the overall LED array into modular units with shared control structures, the system achieves high resolution through combination while maintaining manageable electronic complexity at each module level.

Inventive Principle:
Principle #1Segmentation

2Illumination intensity

If the intensity of individual LEDs is increased to achieve legally required intensity, then the illumination intensity is improved, but the temperature increases

Engineering Contradiction:
ImproveintensityVSAvoidtemperature
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The patent distributes the total light output requirement across multiple light modules rather than relying on a single high-intensity LED array. This segmentation allows each module to operate at moderate intensity levels, reducing heat generation per module while achieving the required overall illumination through the combined output of multiple modules.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines the light output from multiple modules to achieve the required overall intensity. By merging several moderate-intensity modules working in parallel, the system reaches legally required illumination levels without the excessive heat generation that would result from using a single high-intensity configuration.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If a single light module is used to generate light distribution, then the device complexity is reduced, but the field of view is limited

Engineering Contradiction:
Improvedevice complexityVSAvoidfield of view
Core Design Contradiction:
Device complexityVSArea of moving object

Solution Approach 1:

The patent employs multiple light modules arranged in specific spatial configurations, each module contributing to different portions of the overall light distribution pattern. This segmented approach enables coverage of a broader field of view while keeping each individual module relatively simple in design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent extends the light distribution system from a single-plane module to a multi-plane or multi-dimensional arrangement of modules. By distributing modules across different spatial positions and orientations, the system achieves an expanded field of view that would be impossible with a single module, while each module itself remains structurally simple.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the field of view, resolution, and homogeneity of the light distribution, enabling sharper light-dark boundaries and reducing the complexity and heat issues associated with single-module systems.

Implementation Method 1

light-emitting diodes or LEDs are usually used to generate one or more light distributions

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Implementation Method 2

light-emitting diodes or LEDs are usually used to generate one or more light distributions

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentEP4153903B1Motor vehicle headlamp
Publication Date: 2023.12.13 ZKW GRP GMBH
  • EP4153903B1 patent drawingFigure 1~3
  • EP4153903B1 patent drawingFigure 4

AI summary

The invention relates to a motor vehicle headlight system having a first and a second motor vehicle headlight, wherein: each motor vehicle headlight comprises a first and a second light module, which first light module has light pixels and is configured to generate a first light distribution (100), and the second light module has light pixels and is configured to generate a second light distribution (200); each light distribution (100, 200) is formed from a plurality of pixel light segments (101, 201); a pixel light segment (101, 201) corresponds to a light pixel and can be generated by said light pixel; each light distribution (100, 200) is configured: • - to generate a first pixel light segment group (110, 210) having a first column width (110a, 210a), • - to generate a second pixel light segment group (120, 220) having a second column width (120a, 220a) which corresponds to / 2 of the first column width (110a, 210a), • - to generate a third pixel light segment group (130, 230) having a third column width (130a, 230a),