Vehicle Headlamp Optical Fiber Light Routing and Homogenization

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Solution Overview

Problem

Existing motor vehicle headlamps using light-emitting diodes face challenges with bulky cooling devices that offer limited positioning flexibility, as they must be closely arranged with the light sources, and struggle to produce a diffuse, homogeneous light signal.

Innovation Solution

The use of flexible optical fibers as light guides that allow for the free positioning of light sources and cooling devices, combined with a conversion element that increases the angular aperture of light beams to achieve a more homogeneous light signal, utilizing a homogenizing element and phosphor materials to enhance light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If cooling devices are arranged close to light-emitting diodes to dissipate heat, then heat dissipation efficiency is improved, but positioning flexibility is reduced and device bulk increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidpositioning flexibility
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The invention separates the light source from the headlamp assembly using optical fibers as intermediaries. The light-emitting diode and cooling device can be positioned independently in a remote location, while the optical fibers transmit light to the headlamp. This segmentation allows the cooling device to maintain close proximity to the light source for efficient heat dissipation while enabling flexible positioning away from the headlamp assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Optical fibers serve as intermediaries between the light source and the headlamp assembly. These flexible fiber bundles transmit light over distances while allowing independent positioning of the light source and cooling device. The intermediary optical fiber system decouples the thermal management requirements from the headlamp positioning constraints.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If light guides are used to route light from light source to projector, then positioning freedom is improved, but light beam angular aperture is reduced

Engineering Contradiction:
Improvepositioning freedomVSAvoidlight beam angular aperture
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The invention uses a bundle of multiple optical fibers arranged in a two-dimensional array rather than a single fiber. This dimensional approach allows the collective output of all fibers to cover a wider angular aperture while each individual fiber maintains its low aperture characteristics, thus preserving positioning freedom while improving illumination coverage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Multiple optical fibers are merged into a single bundle to collectively provide wider angular aperture coverage. The combined output of numerous individual fiber beams creates an effective wide-angle light source while each fiber continues to transmit light efficiently over distance, maintaining positioning flexibility.

Inventive Principle:
Principle #5Merging (Combining)

3Length of moving object

If optical fibers with small core diameter are used, then flexibility and fineness of light guides is improved, but light gathering capability is reduced

Engineering Contradiction:
Improvefiber flexibility and finenessVSAvoidlight gathering capability
Core Design Contradiction:
Length of moving objectVSUse of energy by moving object

Solution Approach 1:

The light transmission function is segmented across multiple thin optical fibers rather than relying on a single large-core fiber. Each thin fiber maintains flexibility and fine dimensions, while the collective array of fibers captures sufficient light through their combined cross-sectional area, thus preserving both flexibility and light gathering capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the parameter of fiber core diameter to be small for flexibility, but compensates by increasing the number of fibers in the bundle. This parameter transformation maintains the flexibility advantage of thin fibers while achieving adequate light gathering through numerical multiplication of the fiber count.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables flexible placement of light sources and cooling devices, producing a diffuse and homogeneous light signal with reduced non-emitting zones, improving aesthetic and optical effects while maintaining efficient heat dissipation.

Implementation Method 1

By light guide is meant an optical part arranged in such a way as to allow the propagation of light by internal reflection(s) total(s) from an entry interface to a main exit interface

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

the conversion element makes it possible to increase this angular aperture in order to obtain a diffuse, more homogeneous light signal

Methodology Applied
Scientific EffectLight diffusion: Scattering

Implementation Method 3

the conversion element comprises at least one phosphor

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentEP3144589B1Lighting device, in particular for a motor vehicle, and headlamp comprising such a device
Publication Date: 2018.07.18 VALEO VISION SA
  • EP3144589B1 patent drawingFigure 1
  • EP3144589B1 patent drawingFigure 2
  • EP3144589B1 patent drawingFigure 3

AI summary

The invention relates to a lighting device, particularly for motor vehicles, comprising at least one light source (1), several light guides (2), and at least one conversion element (6), said light guides (2) being capable of conveying light from the light source (1) to the conversion element (6), said light guides being configured to generate light beams having a specific angular aperture, said conversion element (5) being designed to be traversed by said light beams in order to increase the angular aperture of said light beams. The invention further relates to a projector comprising such a lighting device.