Vehicle Headlamp LED Adjustment for Stable Light Distribution

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vehicle headlamp systems struggle to maintain a predefined light distribution independently of changes in vehicle state variables such as inclination and steering, requiring complex adjustments involving both light pixels and headlamp position changes.

Innovation Solution

A headlamp system with an LED adjustment unit that moves linearly and pivots about the optical axis, using a precision adjustment unit to compensate for vehicle state changes, and a control unit that generates control signals based on sensor data to adjust the LED light source and light pixels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the entire headlamp or phosphor converter is adjusted mechanically to compensate for vehicle state changes, then large adjustments in light distribution are achieved, but the device complexity increases

Engineering Contradiction:
Improvelight distribution adjustment rangeVSAvoidadjustment unit complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The invention segments the adjustment function by providing separate adjustment units for different components: a first adjustment unit for the LED light source and a second adjustment unit for the phosphor converter. This segmentation allows independent optimization of each adjustment mechanism, reducing the complexity of any single adjustment unit while maintaining the ability to perform both small and large light distribution adjustments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs dynamic adjustment capabilities where the LED light source and phosphor converter can be adjusted independently based on detected vehicle state changes. The control unit dynamically selects which component to adjust and by how much, enabling adaptive compensation for various driving conditions without requiring a single complex adjustment mechanism.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If separate light pixels are controlled for small adjustments, then high resolution light distribution control is achieved, but the device complexity increases

Engineering Contradiction:
Improvelight distribution control resolutionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention divides the control system into distinct functional segments: a control unit that detects vehicle state changes, a first adjustment unit for mechanical LED positioning, and optionally a second adjustment unit for phosphor converter positioning. This segmentation simplifies the control logic compared to managing individual light pixels, while still achieving precise light distribution control through coordinated adjustment of the light source and converter positions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces mechanical adjustment units as intermediary components between the control system and the light output. By positioning the LED light source and phosphor converter at different locations, these intermediaries enable precise control of the light distribution pattern without requiring direct control of each individual light pixel, thereby reducing system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12352403B2Headlights for vehicles and adjustment procedures
Publication Date: 2025.07.08 HELLA GMBH & CO KGAA
  • US12352403B2 patent drawing
  • US12352403B2 patent drawing
  • US12352403B2 patent drawing

AI summary

A headlamp for vehicles is provided that has an LED light source containing numerous light pixels. The headlamp also includes an optics unit in front of the light source in the main beam direction (H) with which the light pixels are mapped onto a predefined light distribution (LV1, LV2, LV2′, LV2″). The headlamp also includes a sensor unit for determining at least one vehicle state variable, an adjustment unit for adjusting a part of the headlamp, and a control unit for controlling the light pixels and the adjustment unit. The LED adjustment unit moves the light source in a linear direction transverse to an optical axis (A) of the optics unit, and/or pivoted about the optical axis (A) of the optics unit, from a starting position to an intermediate position and back, on the basis of a change in the vehicle state variable.