Headlamp Leveling System with Zero Drift Compensation

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Solution Overview

Problem

Existing headlamp leveling systems face inaccuracies due to sensor zero drift caused by environmental changes and degradation over time, which can lead to improper aiming of headlamps, potentially causing nuisance to oncoming traffic and safety issues.

Innovation Solution

A motor vehicle system equipped with a controller that adjusts the aim of the headlamps based on signals from sensors, accounting for zero drift by referencing a lookup table and considering environmental conditions, vehicle load, and pitch changes, using existing sensors like accelerometers to differentiate between road angle and load-induced pitch changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If automatic headlamp leveling systems use sensors to adjust headlamp aim, then headlamp aiming accuracy is improved, but sensor zero drift caused by environmental changes and degradation over time leads to measurement errors and improper aiming

Engineering Contradiction:
Improvesensor measurement accuracyVSAvoidsensor reliability over time
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system performs preliminary calibration by storing a reference pitch value when the vehicle is determined to be on a level surface (when pitch changes coincide with door opening/closing or tire pressure changes). This reference value is stored for future comparisons to compensate for sensor zero drift without requiring manual recalibration.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors pitch sensor signals and compares current pitch values against the stored reference pitch. When discrepancies are detected that exceed a threshold, the system automatically adjusts the headlamp aim to compensate for sensor drift, creating a closed-loop feedback system that maintains accuracy over time.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If the system continuously adjusts headlamp aim based on sensor signals, then headlamp aiming accuracy is maintained, but unnecessary adjustments may be triggered by sensor drift or environmental factors causing increased system complexity

Engineering Contradiction:
Improveheadlamp aiming accuracyVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs adjustments selectively rather than continuously. It only triggers headlamp aim adjustments when pitch changes exceed a predetermined threshold, avoiding unnecessary adjustments for minor fluctuations caused by sensor drift or environmental factors while still maintaining adequate aiming accuracy.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system pre-establishes a reference pitch value under known conditions (level surface) and uses this reference for future comparisons. This preliminary calibration eliminates the need for continuous complex calculations and environmental monitoring, simplifying the control logic while maintaining accuracy.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If the system differentiates between road angle and load-induced pitch changes, then headlamp aiming accuracy on inclined roads is improved, but the complexity of interpreting sensor signals increases

Engineering Contradiction:
Improvepitch measurement accuracyVSAvoidsignal interpretation complexity
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The system captures the pitch sensor signal as a reference value when the vehicle is determined to be on a level surface (when pitch changes coincide with door opening/closing or tire pressure changes). This reference pitch incorporates any inherent sensor offset or environmental factors, allowing subsequent measurements to be compared against this baseline without requiring complex real-time differentiation algorithms.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses the vehicle's own operational data (door status, tire pressure changes) to automatically identify calibration opportunities and update the reference pitch value. This self-calibrating approach eliminates the need for external calibration equipment or complex manual procedures, simplifying the overall system while maintaining high measurement accuracy.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures accurate and automatic headlamp aiming, reducing errors and ensuring proper illumination of the road surface, while avoiding unnecessary adjustments that could be triggered by sensor drift or environmental factors.

Implementation Method 1

the sensor is an accelerometer

Methodology Applied
Scientific EffectAccelerometer: Accelerometer

Data Source

PatentUS10953787B2Headlamp leveling system and method
Publication Date: 2021.03.23 FORD GLOBAL TECH LLC
  • US10953787B2 patent drawing
  • US10953787B2 patent drawing
  • US10953787B2 patent drawing

AI summary

A motor vehicle according to an exemplary aspect of the present disclosure includes, among other things, a sensor, a headlamp, and a controller configured to adjust an aim of the headlamp based on a signal from the sensor. The controller is configured to account for a zero drift of the sensor. A method is also disclosed.