Headlamp LiDAR-Radar Beam Alignment for Compact Vehicle Sensing

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Solution Overview

Problem

Current vehicle headlight systems face challenges in integrating radar and LiDAR technologies due to space constraints, material attenuation, and signal interference, which affects the accuracy and reliability of distance and angle measurements for driver assistance systems.

Innovation Solution

A multispectral emission device that integrates LiDAR and radar sensors within the headlamp, using radiation manipulators to align and overlap LiDAR and radar radiation cones, allowing for coaxial or parallel beam guidance to enhance detection capabilities and reduce parallax errors, while also incorporating a light-transparent headlamp cover for optimal signal transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If radar and LiDAR sensors are integrated within the headlamp, then space requirements are reduced and device compactness is improved, but signal interference and material attenuation affect measurement precision

Engineering Contradiction:
Improveintegration spaceVSAvoiddistance and angle measurement accuracy
Core Design Contradiction:
Volume of moving objectVSMeasurement precision

Solution Approach 1:

The patent divides the integrated sensor system into separate functional modules: a light source unit for visible illumination, a LiDAR transmitting unit for laser radiation, and a radar antenna unit for radio waves. Each module has its own dedicated receiver unit and radiation manipulator, allowing independent optimization of each sensor type while maintaining compact integration within the headlamp housing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces radiation manipulators as intermediary components between the sensors and the external environment. These manipulators include frequency-selective surfaces and beam deflectors that mediate the interaction between different radiation types and the headlamp cover, enabling precise control over which wavelengths are transmitted or reflected to each receiver while minimizing mutual interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If radar technology is integrated in the bumper, then protection and integration are improved, but the risk of damage increases especially in minor impacts

Engineering Contradiction:
Improveprotection and integrationVSAvoidimpact resistance
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent merges the radar sensor housing with the headlamp assembly, creating a unified structural unit. The headlamp housing serves dual purposes: as a protective enclosure for the light sources and as a protective housing for the radar antenna and electronics. This integration eliminates the need for separate radar housings that would be vulnerable to impact damage.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If radar components are integrated into the radiator grille, then vehicle design flexibility is improved, but compromises in vehicle design are required

Engineering Contradiction:
Improvevehicle design flexibilityVSAvoiddesign compromises
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the headlamp assembly as a universal platform that simultaneously serves multiple functions: visible light illumination for nighttime driving, LiDAR for precise distance measurement, and radar for velocity and distance detection. This multi-functional integration eliminates the need for separate detector components and simplifies vehicle design by consolidating all sensing functions into a single standardized assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Measurement precision

If LiDAR and radar radiation cones are aligned coaxially or in parallel, then detection accuracy is improved and parallax errors are reduced, but device complexity increases due to additional radiation manipulators

Engineering Contradiction:
Improvedetection accuracyVSAvoidradiation manipulator configuration
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Instead of trying to align the sensors physically in a complex three-dimensional arrangement, the patent inverts the approach by using planar radiation manipulators to deflect the radiation paths. The sensors can remain in a simple planar configuration, and the manipulators perform the alignment function by reflecting or refracting the radiation cones into coaxial or parallel orientations, thereby achieving precise alignment without complex sensor positioning.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables more compact and reliable integration of LiDAR and radar technologies, improving the detection of objects and movement components, and combining wavelengths over several orders of magnitude for enhanced all-weather suitability and precise distance and speed measurements.

Implementation Method 1

the radiation manipulator for LiDAR radiation redirects LiDAR radiation emitted by the transmitting unit for LiDAR radiation such that at least one radiation cone for redirected LiDAR radiation extends parallel and coaxially to a light cone emitted by the light source

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a radar module with a radar antenna unit arranged behind the headlamp cover and integrated in the headlamp

Methodology Applied
Scientific EffectElectromagnetic radiation: Radar

Implementation Method 3

a light-transparent headlamp cover

Methodology Applied
Scientific EffectLight transmission: Refraction

Implementation Method 4

LiDAR radiation passing through the headlight cover from the outside is guided to the receiver unit for LiDAR radiation

Methodology Applied
Scientific EffectLight detection: Photoelectric Effect

Implementation Method 5

set up for detecting at least reflected radar radiation

Methodology Applied
Scientific EffectRadar detection: Radar

Data Source

PatentUS20250004139A1Multispectral emission device for vehicles for emitting visible light, lidar and radar radiation, and method and use thereof
Publication Date: 2025.01.02 FRAUNHOFER GESELLSCHAFT ZUR FORDERUNG DER ANGEWANDTEN FORSCHUNG EV
  • US20250004139A1 patent drawing
  • US20250004139A1 patent drawing
  • US20250004139A1 patent drawing

AI summary

A multispectral emission device includes at least one transmitting unit for LiDAR radiation, one receiving unit for LiDAR radiation, and at least a LiDAR radiation manipulating device, and a radar radiation manipulating device. The LiDAR radiation manipulating device and the transmitting unit for LiDAR-S are arranged such that the LiDAR radiation manipulating device redirects LiDAR radiation emitted by the transmitting unit for LiDAR radiation and the LiDAR radiation manipulating device is set up such that LiDAR radiation passing through the headlight cover from the outside is guided to the receiving unit for LiDAR radiation. The radar radiation manipulating device is set up such that radar radiation passing through the headlight cover from the outside is guided to the receiving unit for radar radiation. The transmitting unit for LiDAR radiation, the LiDAR radiation manipulating device, the radar module, and the radar radiation manipulating device are arranged such that at least one radiation cone of diverted LiDAR radiation and at least one radiation cone of diverted radar radiation are aligned.