Vehicle Headlamp Light Guide Mixing Portion

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Solution Overview

Problem

Vehicle headlamps with light pipes face issues of light loss, structural integrity, and dark spots due to bends and twists, which affect lumen output and regulatory compliance.

Innovation Solution

A vehicle headlamp assembly with a light guide featuring a mixing portion, input portions, and elongated light emitting portions, along with reflectors, to guide light from multiple sources and ensure continuous output, reducing dark spots and enhancing structural robustness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If light pipes include bends and twists to achieve desired lighting patterns, then lighting flexibility is improved, but light loss increases and structural integrity deteriorates

Engineering Contradiction:
Improvelighting flexibilityVSAvoidlight loss
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The light guide is divided into multiple light-emitting portions (first, second, third, fourth portions) with distinct functions. Each portion emits light at different positions along the guide, segmenting the light transmission path to reduce cumulative light loss while maintaining bending capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The light guide utilizes a multi-dimensional structure with light entering at one end and emitting at multiple positions along its length. The guide extends in multiple spatial dimensions, allowing bends and twists to achieve desired lighting patterns while maintaining structural integrity through the mixing portion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If light pipes include bends and twists to achieve desired lighting patterns, then lighting flexibility is improved, but structural integrity deteriorates

Engineering Contradiction:
Improvelighting flexibilityVSAvoidstructural integrity
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The mixing portion merges the light paths from different input portions, creating a unified structure that maintains structural integrity. The mixing portion acts as a structural hub that connects multiple light-emitting portions, providing mechanical strength while allowing the overall guide to achieve desired bends and twists.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The light guide is formed from a translucent material that provides both optical transparency for light transmission and mechanical strength for structural integrity. The material composition allows the guide to maintain rigidity while accommodating bends and twists in its configuration.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If light pipes are spaced apart to create desired patterns, then lighting design flexibility is improved, but dark spots appear due to gaps between pipes

Engineering Contradiction:
Improvelighting design flexibilityVSAvoiddark spots
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The light guide provides continuous light emission along its length through multiple light-emitting portions. The mixing portion ensures continuous light flow by merging light paths, eliminating gaps and dark spots between separate light pipes while maintaining design flexibility.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The mixing portion merges light from multiple input portions, creating a continuous light field that eliminates dark spots. This merging function ensures uniform illumination across the entire guide structure while allowing flexible spacing and positioning of light-emitting portions.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a harmonic and continuous light flow while maintaining structural integrity, meeting regulatory standards by minimizing light loss and eliminating dark spots between light emitting sections.

Implementation Method 1

The one or more light pipes may conduct light generated via a light source (e.g., an LED) from a first end of the one or more light pipes toward a second end of the one or more light pipes

Methodology Applied
Scientific EffectLight conduction: Optical Fibre

Implementation Method 2

The light conducted from the first end of the one or more light pipes toward a second end of the one or more light pipes is emitted through the one or more light pipes and through the headlamp

Methodology Applied
Scientific EffectLight emission: Light

Implementation Method 3

The reflectors guide light from the first and second input portions into the mixing portion, and the mixing portion guides light through the front side thereof to provide continuous light output between the third ends of the first and second light emitting portions

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11193642B2Vehicle headlamp having light guide
Publication Date: 2021.12.07 AUTOSYSTEMS BELLEVILLE INC
  • US11193642B2 patent drawing
  • US11193642B2 patent drawing
  • US11193642B2 patent drawing

AI summary

A light guide includes first and second input portions, first and second light emitting portions and a mixing portion. The mixing portion extends between the first input portion and the first light emitting portion, and between the second input portion and the second light emitting portion. Light generated by a first light source is guided from the first input portion toward the first light emitting portion, and light generated by a second light source is guided from the second input portion toward the second light emitting portion. The mixing portion is configured to receive light guided from the first input portion toward the first light emitting portion and configured to receive light guided from the second input portion toward the second light emitting portion.