Vehicle Headlamp Unit Polarizing Beam Splitter Liquid Crystal Contrast

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Solution Overview

Problem

Conventional vehicle headlamp systems have a low light-dark ratio, which limits their ability to effectively cut off illumination light when controlling light distribution based on the position of oncoming or preceding vehicles.

Innovation Solution

A vehicle headlamp unit incorporating a polarizing beam splitter, a reflection-type liquid crystal element capable of switching between two polarization states, and a projection optical system to achieve high contrast ratios and efficient light usage, with optional use of fluorescent substances to enhance light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a liquid crystal element is used for light distribution control, then the headlamp can adjust light irradiation range, but the light-dark ratio remains low and insufficient for cutting off illumination light

Engineering Contradiction:
Improvelight distribution control capabilityVSAvoidlight-dark ratio
Core Design Contradiction:
Adaptability or versatilityVSIllumination intensity

Solution Approach 1:

The patent combines a liquid crystal element with a polarizing beam splitter to create a composite optical system. The liquid crystal element (first optical element) controls light polarization direction, while the polarizing beam splitter (second optical element) separates light based on polarization, achieving high light-dark ratio through the synergistic effect of these two different optical materials

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The polarizing beam splitter acts as an intermediary component between the liquid crystal element and the projection optical system. It receives polarized light from the liquid crystal element and selectively transmits or reflects it based on polarization direction, thereby enhancing the light-dark ratio without requiring the liquid crystal element alone to achieve complete light blocking

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a high contrast ratio for light and dark states, allowing for effective light distribution control and increased light usage efficiency, enabling better illumination management around vehicles.

Implementation Method 1

a polarizing beam splitter that splits light emitted from the parallel optical system into two polarized beams having polarization directions orthogonal to each other

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

a reflection-type liquid crystal element capable of switching between a first state in which the light emitted from a first surface of the polarizing beam splitter is reflected without rotation of the polarization direction, and a second state in which the light is reflected with rotation of the polarization direction

Methodology Applied
Scientific EffectLiquid crystal optical effect: Liquid Crystals

Implementation Method 3

a fluorescent substance that emits fluorescent light that is excited by light that was reflected by the reflection-type liquid crystal element and passed through the polarizing beam splitter once again

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Data Source

PatentUS10174895B2Vehicle headlamp unit and vehicle headlamp system
Publication Date: 2019.01.08 STANLEY ELECTRIC CO LTD
  • US10174895B2 patent drawing
  • US10174895B2 patent drawing
  • US10174895B2 patent drawing

AI summary

A vehicle headlamp unit for irradiating light in front of the vehicle with a high contrast ratio and is capable of sufficiently cutting off the illumination light is provided. The unit includes a light source, a parallel optical system that produces parallel light, a polarizing beam splitter that splits light emitted from the parallel optical system into two polarized beams having polarization directions orthogonal to each other, a reflection-type liquid crystal element capable of switching between a first state where the light emitted from a first surface of the polarizing beam splitter is reflected without rotation of the polarization direction, and a second state where the light is reflected with rotation of the polarization direction, in each predetermined section, and a projection optical system that projects light, reflected by the reflection-type liquid crystal element and passed through the polarizing beam splitter once again, in front of the vehicle.