Vehicular Headlamp Projection Optical Systems

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vehicular lamp fittings struggle to individually optimize the brightness or resolution of each enlargedly projected light source image, as using multiple projection lenses with the same configuration limits the ability to customize these parameters.

Innovation Solution

The use of multiple projection optical systems with varying image circles and F-numbers allows for individual optimization of brightness and resolution for each light source image, where the image circle of one projection optical system is smaller than another, and the F-number of one system is smaller than the other, enabling tailored light distribution patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If multiple projection lenses with the same configuration are used, then the structure is simple and easy to manufacture, but the brightness and resolution of each light source image cannot be individually optimized

Engineering Contradiction:
Improveease of manufactureVSAvoidoptimization precision
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies local quality by assigning different optical parameters (image circle size and F-number) to different projection lenses based on their specific positions and functions. Each lens is customized with parameters optimized for its particular light source image, allowing individual optimization of brightness and resolution for each projection position while maintaining overall system functionality.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements parameter changes by varying the image circle size and F-number across different projection lenses. These parameter variations enable each lens to project light source images with optimized brightness and resolution characteristics, directly addressing the need for individual optimization while maintaining a relatively simple overall lens array structure.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If multiple projection lenses with different configurations are used, then the brightness and resolution can be individually optimized, but the device complexity increases

Engineering Contradiction:
Improveoptimization precisionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent manages device complexity through local quality by making targeted parameter adjustments only where needed. Different projection lenses have different image circles and F-numbers optimized for their specific positions, but the overall lens array structure remains relatively simple and systematic, avoiding unnecessary complexity while achieving the required optimization precision.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If projection lenses with different image circles are used, then the resolution of each light source image can be optimized, but the uniformity of light distribution decreases

Engineering Contradiction:
ImproveresolutionVSAvoiduniformity
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The patent balances resolution optimization and uniformity through controlled parameter changes. By systematically varying the image circle size and F-number across different projection lenses according to their specific requirements, the system achieves optimized resolution for each light source image while maintaining relatively uniform overall light distribution through coordinated parameter selection.

Inventive Principle:
Principle #35Parameter changes

4Illumination intensity

If projection lenses with different F-numbers are used, then the brightness of each light source image can be optimized, but the complexity of the optical system increases

Engineering Contradiction:
ImprovebrightnessVSAvoidoptical system complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent optimizes brightness while managing optical system complexity through targeted F-number variations. Each projection lens has its F-number selected and adjusted to achieve the desired brightness level for its specific light source image, creating a relatively simple yet effective optical system with optimized illumination intensity distribution across all projection positions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the formation of adaptive driving beam light distribution patterns with optimized brightness and resolution, providing enhanced visibility and preventing uneven light distributions, thus improving the vehicular lamp fitting's performance.

Implementation Method 1

a first projection optical system and a second projection optical system in front of the first light source and the second light source, respectively, each having a different image circle and a different F-number

Methodology Applied
Scientific EffectOptical projection: Lens

Data Source

PatentEP3741618B1Vehicular headlamp
Publication Date: 2022.11.30 STANLEY ELECTRIC CO LTD
  • EP3741618B1 patent drawingFigure 1
  • EP3741618B1 patent drawingFigure 2A~2B
  • EP3741618B1 patent drawingFigure 3

AI summary

A vehicular lamp fitting (10) that forms a predetermined light distribution pattern including a plurality of light source images (I1, I2) arranged in a horizontal direction comprises first and second light sources (LS1, LS2), and first and second projection optical systems (OP1, OP2) corresponding to the first and second light sources respectively, wherein the first (second) light source is disposed such that a side of the first (second) light source and an optical axis of the first (second) projection optical system are spaced apart by a first (second) distance, the second distance being longer than the first distance, an image circle of the first projection optical system is smaller than an image circle of the second projection optical system, F-number of the first projection optical system is smaller than F-number of the second projection optical system, the first (second) light source is disposed in the image circle of the first (second) projection optical system.