Headlight Air Duct Bisecting Aperture for Cooling

Solution Overview

Problem

Vehicles with middle or rear located powertrains face limited space for air ducts on the front due to luggage storage under the bonnet, restricting efficient airflow and cooling, especially for components like radiators and combustion chambers.

Innovation Solution

The integration of elongate, non-circular lighting elements across air duct inlets, bisecting them into separate channels to form air ducts that converge behind, allowing for dual-purpose use of headlamp assemblies as both lighting and air intakes, enhancing airflow efficiency and cooling by directing air over the vehicle body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If headlamp assemblies are used solely for lighting, then lighting functionality is maintained, but air duct area and airflow efficiency are limited

Engineering Contradiction:
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The headlamp assembly is designed to serve dual purposes: lighting and air intake. The housing structure incorporates both lighting elements and air duct channels, allowing the same component to perform multiple functions simultaneously. This increases the air duct area without requiring additional space on the vehicle front.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If lighting elements are integrated across air duct inlets, then airflow is bisected into separate channels improving cooling efficiency, but lighting element design becomes more complex

Engineering Contradiction:
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The air duct inlet is bisected into separate air channels by the lighting element structure. This segmentation divides the airflow path into distinct channels that can be directed to different cooling targets, improving airflow efficiency and cooling performance while maintaining a relatively simple integrated design.

Inventive Principle:
Principle #1Segmentation

3Volume of stationary object

If space under front bonnet is used for luggage storage, then luggage capacity is improved, but air duct space and cooling capability are reduced

Engineering Contradiction:
Core Design Contradiction:
Volume of stationary objectVSTemperature

Solution Approach 1:

Instead of competing for the same under-bonnet space, the air intake function is integrated into the headlamp assembly structure itself. This dimensional reorganization allows air duct channels to be formed within the headlamp housing, bypassing the need for under-bonnet space and preserving both luggage capacity and cooling capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Area of stationary object

If headlamp assemblies are enlarged to provide larger air duct area, then airflow capacity is improved, but vehicle front design and aerodynamics may be compromised

Engineering Contradiction:
Core Design Contradiction:
Area of stationary objectVSShape

Solution Approach 1:

The air duct structure is merged with the headlamp assembly housing. The headlamp housing itself forms the air duct channels, eliminating the need for separate enlarged air intake structures. This integration maintains the vehicle's aerodynamic design and front appearance while providing sufficient air duct area for effective cooling.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases airflow efficiency and cooling capacity by utilizing space typically reserved for headlamps, providing a larger air duct area without compromising lighting functionality, thus improving aerodynamics and thermal management.

Implementation Method 1

a first lighting element that extends across the aperture to bisect the first aperture into a first channel and a second channel

Methodology Applied
Scientific EffectAirflow direction:

Implementation Method 2

A road vehicle can be configured to channel a flow of air over the body of the vehicle during vehicle motion for beneficial purposes. The air can be channelled to effect the aerodynamic properties of the vehicle

Methodology Applied
Scientific EffectAerodynamic cooling: Convection

Implementation Method 3

The air can also be channelled to places where the vehicle has produced excess heat to provide a cooling effect to the vehicle

Methodology Applied
Scientific EffectHeat transfer: Convection

Implementation Method 4

The first lighting element may comprise a rounded profile on the leading edge of the first lighting element

Methodology Applied
Scientific EffectAerodynamic shaping: Aerofoil

Data Source

PatentUS10107468B2Headlight air duct
Publication Date: 2018.10.23
  • US10107468B2 patent drawing
  • US10107468B2 patent drawing
  • US10107468B2 patent drawing

AI summary

A vehicle comprising: a vehicle body defining a first aperture located in a portion of the vehicle body that faces in a primary motion direction of the vehicle; and a first lighting element extending across the aperture to bisect the first aperture into a first channel and a second channel.