Vehicle Headlight Pixel Layout for Vertical Light Pattern Overlap

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Solution Overview

Problem

Existing headlight systems for vehicles suffer from overlap issues and distortion when projecting light patterns onto surfaces, leading to visible separation edges and dark regions, which affect the clarity and effectiveness of illumination.

Innovation Solution

The headlight device employs two pixel light sources arranged vertically, with one light pattern positioned above the other, allowing for independent control and configuration to optimize illumination, including overlapping regions, to achieve a more effective and aesthetically pleasing light distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If light patterns are projected horizontally from both headlights, then the illumination area is maximized, but overlap issues and distortion occur leading to visible separation edges and dark regions

Engineering Contradiction:
Improveillumination areaVSAvoidlight pattern clarity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent transitions from horizontal light pattern projection to vertical projection. The first light pattern is projected upward at an angle between 30-60 degrees from the horizontal plane, while the second light pattern is projected downward at a corresponding angle, thereby eliminating horizontal overlap and distortion issues while maintaining comprehensive illumination coverage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If traditional horizontal light projection is used, then the system structure is simple, but the illumination effectiveness is reduced due to glare and dark regions

Engineering Contradiction:
Improveheadlight structureVSAvoidillumination effectiveness
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent introduces vertical projection angles to the headlight system, with the first headlight projecting upward and the second headlight projecting downward. This spatial reconfiguration eliminates glare and dark regions caused by horizontal projection, significantly improving illumination effectiveness while maintaining structural simplicity through symmetric design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The illumination function is segmented into two independent light patterns with distinct projection directions. The first light pattern projects upward to illuminate higher areas without causing glare, while the second light pattern projects downward to illuminate lower areas, thereby eliminating the dark regions and glare problems of traditional single-direction projection.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If both headlights project identical light patterns horizontally, then the system is symmetric and easy to manufacture, but visible separation edges appear between the light patterns

Engineering Contradiction:
Improveheadlight assemblyVSAvoidlight pattern continuity
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The patent employs asymmetric vertical projection where the first headlight projects upward and the second headlight projects downward. This creates continuous vertical light coverage without horizontal separation edges, as each light pattern occupies a distinct vertical zone while maintaining symmetric manufacturing simplicity through identical component design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the clarity and intensity of illumination, reduces distortion, and allows for distinct functions such as high beam and symbol projection, improving visibility and safety by minimizing glare and enhancing environmental illumination.

Implementation Method 1

respective pixel light sources (16, 26) arranged in a vertical direction, wherein the first pixel light source is formed to provide a first light pattern, and the second pixel light source is formed to provide a second light pattern

Methodology Applied
Scientific EffectLight emission: Light

Data Source

PatentUS11850995B2Headlight for a vehicle having pixel light source modules forming vertically disposed light patterns
Publication Date: 2023.12.26 AUDI AG
  • US11850995B2 patent drawing
  • US11850995B2 patent drawing

AI summary

Two headlights are spaced apart from each other in the transverse direction of a vehicle in which they are installed. When the headlights are in position to simultaneously provide light patterns, a first light pattern is located at least partially above a second light pattern in the vertical direction with respect to the installation position of the headlights.