Headlight Protector Flap and Segmented Sheets

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Solution Overview

Problem

Current vehicle covers do not effectively protect vehicle headlights from sun damage, oxidation, ice, or cold-weather damage, and existing solutions for winter conditions often freeze to the vehicle's surface, making removal difficult.

Innovation Solution

A headlight protector designed to cover vehicle headlights, made from UV-resistant materials like marine-grade vinyl or full-grain leather, with a flap filled with materials like sand or hard plastic for secure placement, and magnets for easy installation and theft prevention, comprising a front, backing, and flap components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a vehicle cover is used to protect headlights, then protection from sun damage is improved, but the cover may freeze to the vehicle surface in cold weather

Engineering Contradiction:
Improveheadlight oxidation protectionVSAvoidcover removal difficulty
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The headlight cover is divided into two separate sheets (outer and inner) that are adjoined at their ends to form a pocket. This segmentation creates an air gap between the sheets that prevents freezing to the vehicle surface while maintaining protective coverage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Resilient means (such as coil springs or foam material) are disposed in the pocket between the outer and inner sheets to create interstices. These interstices serve as insulating air pockets that act as an intermediary barrier, preventing the inner surface from freezing to the adjacent headlight surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a secure attachment mechanism is added to prevent theft, then security is improved, but device complexity increases

Engineering Contradiction:
Improvetheft preventionVSAvoidcover structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A flap with weighted insert (such as sand or hard plastic) is attached to the headlight cover. The weight provides a downward force that prevents the cover from being easily pulled off, serving as a simple mechanical counterweight system for theft prevention.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

Magnets are incorporated into the flap to provide magnetic attachment force that holds the shield in place when the hood is open. This replaces complex mechanical fastening systems with a simpler magnetic field-based attachment mechanism.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If the cover is designed to fit tightly for protection, then protection effectiveness is improved, but heat buildup in the vehicle interior increases

Engineering Contradiction:
Improveheadlight protection effectivenessVSAvoidvehicle interior heat buildup
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The cover is segmented into two sheets with an air gap between them. This segmentation creates insulation that reduces heat transfer to the vehicle interior while maintaining protective coverage of the headlights.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The resilient means are localized in the pocket between the sheets, creating localized insulating air pockets at critical areas where heat and moisture accumulation would occur, without requiring the entire cover structure to be bulky or complex.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents headlight oxidation, provides secure and easy installation/removal, and protects against sun, ice, and cold damage while preventing theft, with customizable designs and materials resistant to moisture and heat.

Implementation Method 1

two magnets may be sewn into the flap to magnetize and 'hold' the shield in place

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 2

made from UV-resistant materials like marine-grade vinyl or full-grain leather

Methodology Applied
Scientific EffectUV resistance: Absorption (EM radiation)

Data Source

PatentUS11607986B2Headlight oxidation protector having two sheets and flap for fitting under hood of vehicle
Publication Date: 2023.03.21 ALVAREZ LUIS
  • US11607986B2 patent drawing
  • US11607986B2 patent drawing
  • US11607986B2 patent drawing

AI summary

A vehicle proctor includes a first sheet sized to cover a pair of headlights of the vehicle. A second sheet sized to be within 80% of the same surface area as the first sheet arranged in an opposing relationship. The first sheet and the second sheets are joined around their periphery. The first sheet has a heavier material than the second sheet. A flap is interconnected with the first sheet. The flap fits under the hood of the vehicle. The flap has an interior deformable material and has a thickness greater than the combination of the first and second sheets.