Protective Headphone Cover with Removable Inner Panel

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Consumer headphones deteriorate due to the accumulation of foreign materials like dirt, dust, bacteria, oils, and sweat on their earpieces, leading to unsanitary conditions and premature wear, causing discomfort and reducing their lifespan, even when the audio components remain functional.

Innovation Solution

A protective headphone cover with an elastic locking member and inner panels that wrap around the headphones, securing in place while maintaining the original shape and comfort, preventing foreign materials from reaching the earpieces and extending the lifespan of the headphones.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the earpiece cover material is made soft and comfortable for user contact, then comfort is improved, but the material is more susceptible to wear, tearing, and degradation from foreign materials

Engineering Contradiction:
ImprovecomfortVSAvoidmaterial durability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The earpiece cover is divided into an outer cover member and an inner panel that can be separated. The inner panel is removable and replaceable, allowing the user to replace only the contaminated or worn inner panel while keeping the outer cover member intact. This segmentation resolves the contradiction by protecting the durable outer structure while allowing easy replacement of the soft, comfortable inner layer that is subject to wear.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inner panel is designed to be removable and replaceable when it becomes contaminated or worn. Users can discard the degraded inner panel and replace it with a fresh one, thereby recovering the comfort and hygiene of the earpiece without replacing the entire headphone or the durable outer cover member.

Inventive Principle:
Principle #34Discarding and recovering

2Reliability

If the earpiece cover material is made thick and protective, then protection against foreign materials is improved, but the natural shape and comfort of the original earpiece is distorted

Engineering Contradiction:
ImproveprotectionVSAvoidoriginal earpiece shape
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The inner panel is made as a thin, flexible protective layer that conforms to the shape of the original earpiece cover. This thin film provides protection against foreign materials while maintaining the natural shape, fit, and comfort characteristics of the original earpiece design.

Inventive Principle:
Principle #30Flexible shells and thin films

3Strength

If the earpiece cover is made integral with the earpiece, then structural integrity is improved, but replacement of contaminated material becomes difficult

Engineering Contradiction:
Improvestructural integrityVSAvoidease of replacement
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The earpiece cover system is segmented into an outer cover member that remains attached to the earpiece and an inner panel that is removable. This segmentation allows the inner panel to be easily replaced while the outer cover member maintains structural integrity and remains permanently attached to the earpiece.

Inventive Principle:
Principle #1Segmentation

4Object-affected harmful factors

If cleaning agents are used to remove foreign materials, then hygiene is improved, but the material of the headphone cover deteriorates

Engineering Contradiction:
ImprovehygieneVSAvoidmaterial integrity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

Instead of attempting to clean the inner panel which may damage the material, users can simply remove and replace the inner panel when it becomes contaminated. This eliminates the need for aggressive cleaning agents that would deteriorate the soft material, while still maintaining hygiene by replacing the contaminated surface.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The protective cover effectively prevents contamination and extends the life of the headphones by maintaining hygiene and comfort, ensuring the audio quality and integrity of the original earpiece materials without distorting the original design.

Implementation Method 1

an elastic locking member joined to a first edge of the cover member and supported about an elastic opening in the cover member; the elastic locking member being adapted to wrap around the outer side surface of the headphone and to secure the protective headphone cover in place about the headphone

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10448145B1Protective headphone cover
Publication Date: 2019.10.15 JLBF ENTERPRISES
  • US10448145B1 patent drawing
  • US10448145B1 patent drawing
  • US10448145B1 patent drawing

AI summary

A protective headphone cover can comprise a cover member configured to interface with an outer side of a headphone, and an elastic locking member attached to the cover member and defining an elastic opening operable to wrap around the headphone. The protective headphone cover can also comprise at least one inner panel pivotally attached to the cover member and interfaceable to an inner side of the headphone. The at least one inner panel can comprise an audio opening to facilitate passage of audio waves from the headphone to the user. The at least one inner panel can comprise a first inner panel and a second inner panel attached to each other about an intermediate joint attachment section. A method of making a protective headphone cover, and a method of protecting headphones, are provided.