Headphone Slider Mechanism for Adjustable Earcup Fit

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Solution Overview

Problem

Consumers seek headphones that provide a more comfortable and higher quality user experience, as existing headphones often fall short in terms of comfort and sound quality.

Innovation Solution

The design incorporates a flexible headband with a slider mechanism, adjustable earcups, and ergonomic features such as cushioning and alignment mechanisms to ensure a secure and comfortable fit, along with advanced audio components like feedback microphones and noise cancellation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If headphones use a fixed rigid structure, then manufacturing is simple, but comfort and adaptability to different users are poor

Engineering Contradiction:
Improveadaptability to different usersVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The headband incorporates a slider mechanism that transforms the rigid fixed structure into a dynamic adjustable system. The earcups can slide along the headband to different positions and lock into place, allowing the same headphone to adapt to different head sizes and shapes while maintaining structural integrity through the slider's locking mechanism

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The headband is divided into segmented sections with sliders positioned at intervals. This segmentation allows independent adjustment of each earcup position without affecting the overall structure, enabling customized fit for different users while keeping each segment relatively simple in design

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If headphones add adjustment mechanisms for comfort, then adaptability improves, but device complexity increases

Engineering Contradiction:
ImproveadjustabilityVSAvoidmechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The slider mechanism is designed to be user-operable without tools or assistance. Users can easily slide the earcups to desired positions and engage the locking mechanism themselves, making the adjustment function self-serving and intuitive while avoiding complex motorized or electronically controlled systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The design replaces complex electronic adjustment systems with a pure mechanical slider mechanism. The sliding action combined with a simple locking feature provides robust adjustability without requiring motors, sensors, batteries, or electronic controls, thereby reducing overall device complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20250344013A1headphones
Publication Date: 2025.11.06 SONOS INC
  • US20250344013A1 patent drawing
  • US20250344013A1 patent drawing
  • US20250344013A1 patent drawing

AI summary

A headphone may include an earcup connected to a first end of a headband via a connecting member, a distal end of the connecting member having a cap. The headphone may include a slider mechanism configured to facilitate adjustment of the earcup relative to the headband. The slider mechanism may include a housing having a channel extending therethrough between an upper end and a lower end thereof. The channel is configured to receive therein at least a portion of the connecting member, including the distal end and the cap. The housing includes at least one rail. A friction shoe is connected to the cap and includes a friction pad that is configured to engage and move along the at least one rail. The engagement between the friction shoe and the at least one rail is configured to at least partially control movement of the connecting member relative to the housing.