Headrest Linkage With Coaxial Hinge Damper for Stable Adjustment

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Solution Overview

Problem

Existing adjustable headrest mechanisms for chairs lack ease of construction and user-friendly adjustment, often requiring complex structures and unreliable positioning due to lack of effective damping mechanisms.

Innovation Solution

An adjustable headrest linkage system featuring a pair of arms rotatable about a first axis with a hinge damper co-axially disposed between them, allowing selective rotational movement and placement of the headrest to a desired position, utilizing frictional torque hinges for stable and adjustable positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a complex linkage mechanism is used to support the headrest, then the headrest can be adjusted to multiple positions, but the device complexity increases and ease of manufacture decreases

Engineering Contradiction:
Improveadjustability of headrest positionVSAvoidcomplexity of linkage mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The linkage mechanism is divided into two separate arms (first arm and second arm) that are rotatable about a common first axis. Each arm can be independently positioned, allowing the headrest to be adjusted to multiple positions while maintaining a relatively simple structural design for each individual component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A hinge damper is introduced as an intermediary component co-axially disposed about the first axis between the two arms. The hinge damper facilitates controlled rotational movement and provides damping to maintain the selected position, enabling smooth adjustment without requiring complex locking mechanisms or multiple connection points.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a hinge damper is added to enable selective rotational movement, then the ease of operation improves, but the device complexity increases

Engineering Contradiction:
Improveease of headrest adjustmentVSAvoidcomplexity of linkage mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The hinge damper is co-axially disposed about the same first axis that the two arms rotate about. This merging of the damping function with the existing rotational axis eliminates the need for separate damping mechanisms or additional axes of rotation, thereby improving ease of operation while minimizing the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If multiple interleaved plate members are used to support the headrest, then the stability of positioning improves, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvestability of headrest positionVSAvoidease of construction
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The complex interleaved plate member structure is replaced by extracting only the essential functions needed for stable positioning. The hinge damper provides the necessary damping to maintain position stability, while the simple two-arm linkage provides the structural support, eliminating the need for multiple interleaved plates and simplifying manufacturing.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and stable adjustment of the headrest to comfortable positions with minimal movement resistance, allowing users to maintain the selected position without further effort, and accommodating different user preferences through adjustable damper strengths.

Implementation Method 1

a hinge damper co-axially disposed about said axis of rotation between said first and second arms for selective rotational movement and placement of said headrest to a desired position

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS7832803B2Headrest linkage
Publication Date: 2010.11.16 ERGO INDAL SEATING SYST
  • US7832803B2 patent drawing
  • US7832803B2 patent drawing
  • US7832803B2 patent drawing

AI summary

An adjustable linkage to support an object comprising a pair of arms rotatable about a first axis, one of said arms supporting said object and damper means disposed about said first axis between said arms for selective rotational movement and placement of said object relative said other arm.