Vehicle Headrest Sound Diffusion System with Passive Radiator

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Solution Overview

Problem

Vehicle headrests lack effective sound diffusion, particularly in low frequencies below 200 Hz, due to limited space and design constraints, resulting in unsatisfactory sound quality and distortion.

Innovation Solution

A headrest with a sound diffusion system comprising a loudspeaker and a passive radiator, where the loudspeaker emits sound waves and the passive radiator, with a separate membrane, resonates at low frequencies to compensate for speaker inefficiency, reducing distortion and improving sound quality by directing sound close to the occupant's ears.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a loudspeaker is placed in the headrest to broadcast sounds, then sound diffusion is achieved, but low-frequency sound diffusion below 200 Hz is insufficient due to limited space

Engineering Contradiction:
Improvesound diffusion qualityVSAvoidcavity volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The sound diffusion system is segmented into two functional components: an active loudspeaker for general sound reproduction and a passive radiator specifically for low-frequency enhancement. This segmentation allows each component to be optimized for its specific frequency range despite the limited cavity volume, with the passive radiator serving as a dedicated low-frequency transducer that does not require a separate amplifier or power source.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sound diffusion system utilizes the vertical dimension by extending the side edges forward from the support surface, creating a three-dimensional sound distribution pattern. The passive radiator is positioned to project low-frequency sound waves in a direction complementary to the loudspeaker, effectively using spatial arrangement to overcome the volume limitation and achieve comprehensive frequency coverage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If a Bass-Reflex tube is added to the cavity to improve low-frequency sound diffusion, then low-frequency response is enhanced, but sound distortion increases

Engineering Contradiction:
Improvelow-frequency sound diffusionVSAvoidsound distortion
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The passive radiator acts as an intermediary element between the loudspeaker and the surrounding air. It is driven indirectly by pressure variations in the cavity created by the loudspeaker, serving as a mediator that converts these pressure variations into controlled low-frequency sound waves without the distortion issues associated with active low-frequency transducers or Bass-Reflex tube configurations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The passive radiator is a self-service component that does not require its own power source or control system. It automatically responds to pressure variations in the cavity, generating low-frequency sound waves passively. This self-service mechanism eliminates the need for additional active components that would contribute to system complexity and potential distortion sources.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the sound system is arranged in the side edges to direct sound towards the occupant's head, then sound perception is improved, but the available space for component placement is reduced

Engineering Contradiction:
Improvesound perception qualityVSAvoidspatial arrangement complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The side edge structure serves multiple functions simultaneously: it provides the structural framework of the headrest, defines the cavity boundaries, positions the sound diffusion components, and acts as the sound projection path towards the occupant. This multi-functionality reduces the need for separate component housings or mounting structures, simplifying the overall spatial arrangement despite the directional sound projection requirement.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The sound diffusion components (loudspeaker and passive radiator) are merged into the side edge structure, which also serves as the sound projection pathway. This merging eliminates the need for separate sound outlets or additional structural elements, achieving efficient space utilization while maintaining the directional sound projection function that improves occupant perception.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances sound diffusion in low frequencies, reduces distortion, and improves sound perception by directing sound accurately to the occupant, achieving better quality sound reproduction despite space constraints.

Implementation Method 1

the exciter vibrates the first diaphragm at a certain frequency, the movement of the first diaphragm creates variations in air pressure in the cavity

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

the second diaphragm to move. The second diaphragm then resonates, especially at low frequencies

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 3

the movement of the first diaphragm is damped by the energy absorbed by the second diaphragm

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentUS11584276B2Headrest for a vehicle seat and associated seat
Publication Date: 2023.02.21 FAURECIA SIEGES D AUTOMOBILE SA
  • US11584276B2 patent drawing
  • US11584276B2 patent drawing
  • US11584276B2 patent drawing

AI summary

A headrest for a vehicle seat includes: a support surface for the head of an occupant; at least one lateral edge extending along an edge of the support surface; and a sound diffusion system arranged in a cavity in the edge and including a speaker configured to emit sound waves in front of the support surface and at least one passive radiator configured to emit low frequency sound waves in front of the support surface.