Headrest Vibration Isolation With Quasi-Zero Stiffness

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Solution Overview

Problem

Vehicle seats often transmit vibrations to occupants, causing discomfort and irritation, which existing headrest designs fail to adequately address.

Innovation Solution

A headrest design featuring a vibration isolator with a non-linear stiffness profile, including a region of quasi-zero stiffness, achieved by combining positive and negative stiffness mechanisms, to reduce vibration transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a conventional headrest structure is used, then the structure is simple and easy to manufacture, but vibrations are transmitted to the occupant causing discomfort

Engineering Contradiction:
Improvevibration transmissionVSAvoidheadrest structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent introduces a vibration isolator as an intermediary component between the headrest structure and the seat back. This isolator includes a negative stiffness mechanism (such as a pre-compressed spring or buckled beam) that counteracts positive stiffness elements to create a quasi-zero stiffness region, thereby mediating the transmission of vibrations and reducing their impact on the occupant while maintaining a relatively simple overall headrest structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a linear stiffness headrest is used, then the structure is simple, but it cannot effectively isolate vibrations across different frequency ranges

Engineering Contradiction:
Improvevibration isolation effectivenessVSAvoidstiffness profile complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs a dynamic stiffness profile that varies with displacement amplitude and frequency. The negative stiffness mechanism creates a region where the overall stiffness approaches zero for small amplitude vibrations, while larger displacements engage positive stiffness elements for structural support. This dynamic behavior allows the headrest to adaptively isolate vibrations across different frequency ranges without requiring a completely complex structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the stiffness parameter from a constant linear value to a non-linear variable that depends on displacement amplitude and frequency. By designing the negative stiffness mechanism to dominate in the small displacement regime and positive stiffness mechanisms to dominate in larger displacement regimes, the system achieves effective vibration isolation while maintaining structural integrity, resolving the contradiction between isolation effectiveness and structural simplicity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The headrest effectively isolates vibrations, enhancing passenger comfort by minimizing the transfer of vibrations from the vehicle chassis to the occupant.

Implementation Method 1

A vibration isolator can be operatively positioned between the first headrest structure and the second headrest structure. The vibration isolator can be configured to exhibit a non-linear stiffness profile. The non-linear stiffness profile can include a region of quasi-zero stiffness.

Methodology Applied
Scientific EffectVibration isolation: Damping

Data Source

PatentUS20250360854A1Headrest with vibration isolation
Publication Date: 2025.11.27 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US20250360854A1 patent drawing
  • US20250360854A1 patent drawing
  • US20250360854A1 patent drawing

AI summary

A headrest can include a first headrest structure and a second headrest structure. A vibration isolator can be operatively positioned between the first headrest structure and the second headrest structure. The vibration isolator can be configured to exhibit a non-linear stiffness profile. The non-linear stiffness profile includes a region of quasi-zero stiffness.