Vehicle Headrest Spring Adjustment Mechanism

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Solution Overview

Problem

Existing passenger vehicle headrests are overly complex, requiring significant passenger and staff interaction for adjustments, which often goes unused due to space and time constraints, compromising safety when not returned to a secure position during events like landing.

Innovation Solution

A self-adjusting passenger vehicle headrest assembly with a rail system and over-centering compression springs that maintains positions without additional securing mechanisms, allowing vertical movement and secure locking in raised or lowered positions with minimal intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the headrest is made adjustable with multiple positions for passenger comfort, then passenger comfort is improved, but the device complexity increases and requires more interaction from passengers and staff

Engineering Contradiction:
Improveheadrest adjustabilityVSAvoidadjustment mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The headrest assembly uses compression springs to automatically maintain the headrest in selected positions without requiring additional securing mechanisms or intervention from passengers or staff. The springs provide self-servicing by automatically counterbalancing the headrest weight and maintaining position stability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent removes complex locking mechanisms, bolts, and additional securing devices from the headrest assembly. Only essential components (compression springs, guides, rollers) are retained, extracting unnecessary complexity while preserving adjustability functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

2Adaptability or versatility

If the headrest provides extensive adjustability options, then passenger comfort is improved, but the ease of operation deteriorates due to increased interaction requirements

Engineering Contradiction:
Improveheadrest position optionsVSAvoidadjustment effort
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The compression springs automatically maintain the headrest in selected positions without requiring passengers or staff to perform additional securing actions. The system serves itself by using spring force to counterbalance the headrest weight and maintain position stability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Instead of requiring active engagement to lock the headrest in position, the system uses passive spring force to maintain position. The operation is inverted from active securing to passive maintaining, reducing user effort.

Inventive Principle:
Principle #13The other way round (Inversion)

3Adaptability or versatility

If the headrest is made adjustable with multiple mechanisms, then passenger comfort is improved, but reliability deteriorates when positions are not securely maintained

Engineering Contradiction:
Improveheadrest adjustabilityVSAvoidposition maintenance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The compression springs continuously exert force to maintain the headrest in selected positions, providing reliable position maintenance without requiring additional securing mechanisms. The springs automatically compensate for position changes and maintain stability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The compression springs are pre-loaded to provide cushioning force before any position instability occurs. This beforehand cushioning ensures the headrest remains securely maintained in selected positions, preventing unintended movement during critical events.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

4Adaptability or versatility

If the headrest assembly includes multiple adjustment mechanisms, then adaptability is improved, but the burden on passenger vehicle staff increases

Engineering Contradiction:
Improveheadrest adjustabilityVSAvoidstaff burden
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The headrest assembly requires no staff intervention for position maintenance. The compression springs automatically maintain the headrest in selected positions, eliminating the burden on staff to secure or adjust the headrest during critical events such as departure and landing.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent removes the need for staff to perform securing actions by extracting complex locking mechanisms and additional securing devices. Only simple adjustment movement is required, significantly reducing staff burden.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces complexity and maintains the headrest in desired positions without passenger or staff intervention, enhancing safety and comfort by simplifying adjustments and ensuring the headrest is secure during critical events.

Implementation Method 1

The adjustment mechanism may be an over-centering linkage. The adjustment mechanism may comprise an opposing pair of compression springs. Each compression spring of the opposing pair of compression springs may be secured between the cover plate and the rail assembly.

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The opposing pair of compression springs are constantly driven from a parallel orientation relative one another into either the raised position and the lowered position where the opposing pair of compression springs are not in the parallel orientation.

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS11396251B2Passenger seating headrest with spring adjustment assembly
Publication Date: 2022.07.26 REINHOLD IND
  • US11396251B2 patent drawing
  • US11396251B2 patent drawing
  • US11396251B2 patent drawing

AI summary

The present disclosure relates to headrest assemblies for passenger vehicles. More specifically, the present disclosure describes a headrest assembly that provides adjustment between a raised position and a lowered position by way of a pair of compression springs or an over-centering linkage. Also provided herein is a method for using the same.