Heat Spreader Chimney for VR Headset Thermal Management

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Solution Overview

Problem

Wearable electronic devices, such as virtual reality headsets, face challenges in thermal management due to increased power consumption and heat generation, which can lead to discomfort for users, and integrating active cooling systems is not feasible as they consume power and generate noise.

Innovation Solution

A heat spreader with a chimney is attached to the headset, providing a passive cooling system that can be controlled based on temperature, allowing for flexible deployment to dissipate heat without adding power consumption or noise, and is enclosed in insulating materials to prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If active cooling systems (such as fans) are integrated into the headset, then heat dissipation capability is improved, but power consumption increases and noise and vibrations are generated

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent replaces the active mechanical cooling system (fan) with a passive thermal management system consisting of a heat spreader and chimney structure. The chimney utilizes natural convection currents to draw hot air away from the processing system without requiring mechanical force, thereby eliminating power consumption and noise associated with active fans while maintaining effective heat dissipation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The cooling system is designed to be self-regulating through the chimney structure that automatically draws hot air away from the processing system using natural convection. The system requires no external control or power input, as the temperature difference itself drives the cooling process, allowing the system to self-manage thermal conditions without additional energy expenditure.

Inventive Principle:
Principle #25Self-service

2Temperature

If active cooling systems (such as fans) are integrated into the headset, then heat dissipation capability is improved, but noise and vibrations are generated

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidnoise and vibrations
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent eliminates mechanical moving parts by replacing the fan-based cooling system with a passive chimney structure that relies on natural convection. This substitution removes the source of noise and vibrations entirely, as there are no rotating blades or mechanical components to generate unwanted disturbances during operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If processing capabilities are increased in electronic headsets, then device functionality is improved, but heat generation increases

Engineering Contradiction:
Improveprocessing capabilitiesVSAvoidheat generation
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The patent extracts the heat management function from the main headset body by implementing a separate chimney structure that extends from the heat spreader. This dedicated thermal management component is specifically designed to capture and remove heat generated by the processing system, allowing the processing capabilities to be increased without proportionally increasing the thermal burden on the user-contact portions of the headset.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The chimney structure extends the heat dissipation pathway in the vertical dimension, drawing hot air upward and away from the headset body. This three-dimensional approach to thermal management allows heat to be removed from the processing system without requiring additional lateral space or compromising the compact form factor of the headset, thereby enabling higher processing power within the same physical envelope.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively manages thermal performance of wearable devices, enhancing user comfort by maintaining safe skin temperatures without compromising power efficiency or user experience.

Implementation Method 1

The chimney includes an air gap and provides a passive cooling system

Methodology Applied
Scientific EffectPassive cooling: Free Convection

Implementation Method 2

The heat spreader is designed to dissipate heat generated by the processing system

Methodology Applied
Scientific EffectHeat dissipation: Conduction (thermal)

Implementation Method 3

enclosed in insulating materials to prevent overheating

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Data Source

PatentEP3345075B1Thermal management of electronic headsets
Publication Date: 2019.07.03 QUALCOMM INC
  • EP3345075B1 patent drawingFigure 1A
  • EP3345075B1 patent drawingFigure 1B
  • EP3345075B1 patent drawingFigure 2A

AI summary

Systems and methods relate to thermal management of electronic headsets, such as virtual reality headsets. An electronic headset includes a body which can hold a processing system. A heat spreader is attached to the body, wherein the heat spreader includes a chimney. The chimney is designed to dissipate heat generated by the processing system. The heat spreader can be controlled to extend the chimney based on the heat perceived on external surfaces of the electronic headset which can come in contact with a user's skin. The chimney includes an air gap and provides a passive cooling system.