Headset Microphone Mounting Structure for Noise Exclusion

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Solution Overview

Problem

Existing microphone mounting structures for headsets, particularly TWS products, face challenges in simplicity of installation, effectiveness in excluding exterior noises, and lack of water resistance and durability.

Innovation Solution

A microphone mounting structure for a headset that includes a housing forming an audio output channel with a microphone positioned vertically inside, a substrate with a supporting part, and a circuit substrate with multiple small holes for water resistance, along with upper and lower plates for reinforcement and easy mounting, allowing for improved sound quality and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a microphone is mounted in a closed space away from the audio output channel to avoid interference, then speaker audio interference is reduced, but the installation structure becomes too complicated

Engineering Contradiction:
Improvespeaker audio interferenceVSAvoidinstallation structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the microphone mounting structure with the speaker driver assembly by mounting the microphone on the audio output surface of the speaker driver. This integration allows the microphone to be positioned in a space that is both away from the audio output channel (to avoid interference) and easily installable (simplifying the structure). The substrate with supporting part provides a unified mounting platform that combines both functions.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of manufacture

If a microphone is mounted in a simple structure, then ease of manufacture is improved, but water resistance and durability are insufficient

Engineering Contradiction:
Improvemounting simplicityVSAvoidwater resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent uses a substrate with a supporting part that provides both structural support and water resistance. The substrate acts as a protective barrier between the microphone and the external environment, ensuring water resistance while maintaining simple mounting. The flexible nature of the substrate allows it to conform to the audio output surface while providing durable protection.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of manufacture

If a single large hole is used in the circuit substrate, then manufacturing is easier, but water resistance is compromised

Engineering Contradiction:
Improvehole fabricationVSAvoidwater resistance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent segments the single large hole into multiple smaller holes in the circuit substrate. This segmentation maintains ease of manufacture while significantly improving water resistance. The multiple small holes reduce the total opening area, making it more difficult for water to penetrate through, while still allowing sufficient acoustic passage for the microphone to function properly.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables easy and effective microphone mounting with enhanced water resistance and durability, improving sound quality by positioning the microphone within the audio output channel and using multiple small holes to prevent water ingress, while maintaining simplicity in manufacturing and noise exclusion.

Implementation Method 1

When currents flow through a coil, the magnet becomes an electromagnet having its own magnetic field. Interacting with peripheral magnetic fields, the electromagnet generates forces of attraction and repulsion, thereby alternatively pulling or pushing the sound wave, vibrating a diaphragm, and producing sound wave.

Methodology Applied
Scientific EffectSound wave conversion:

Implementation Method 2

When currents flow through a coil, the magnet becomes an electromagnet having its own magnetic field. Interacting with peripheral magnetic fields, the electromagnet generates forces of attraction and repulsion, thereby alternatively pulling or pushing the sound wave, vibrating a diaphragm, and producing sound wave.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11496822B2Microphone mounting structure for headset
Publication Date: 2022.11.08 BUJEON
  • US11496822B2 patent drawing
  • US11496822B2 patent drawing
  • US11496822B2 patent drawing

AI summary

The present invention provides a microphone mounting structure for a headset, the microphone mounting structure comprising: a housing surrounding the headset and forming an audio output channel along a vertical direction inside; a microphone mounted along the vertical direction inside a space formed by the audio output channel, and a substrate connected to a main board and including a supporting part mounted in a rear side of the microphone, wherein the microphone includes a circuit substrate formed in a rear side of the microphone, and the circuit substrate includes a hole, wherein the supporting part includes a substrate hole communicating the hole.