Headworn Supports with Passive Venting Gaps and Removable Lens

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Solution Overview

Problem

Existing eyewear products face issues such as insufficient ventilation, inadequate protection, and insufficient ballistic impact resistance, leading to wearer discomfort, visual impairment, and potential harm.

Innovation Solution

The design incorporates a lens with a frame configuration that allows for passive venting through gaps between the lens and frame, while also providing structural support and ballistic impact resistance through a retention assembly and specific frame features.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the lens is fully enclosed by the frame for protection, then protection against impacts is improved, but ventilation is insufficient leading to condensation and wearer discomfort

Engineering Contradiction:
Improveprotection against impactsVSAvoidcondensation on lens
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The frame is segmented to provide discrete contact points rather than continuous contact, creating gaps between the lens and frame that enable ventilation while maintaining protection. The retention assembly uses multiple contact points (at least two) to secure the lens while leaving spaces for air flow.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the lens-frame interface have different functions: contact points provide structural support and protection, while gaps between contact points provide ventilation. This local differentiation allows simultaneous achievement of protection and ventilation.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If the frame contacts the lens at multiple points for stability, then lens positioning is improved, but ventilation areas are reduced

Engineering Contradiction:
Improvelens positioningVSAvoidventilation insufficiency
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The contact between frame and lens is segmented into discrete contact points rather than continuous contact. This segmentation provides stable lens positioning at specific points while creating gaps for ventilation between the contact points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The frame contacts the lens at minimal necessary points (at least two contact points) rather than along the entire perimeter. This partial contact provides sufficient stability for lens positioning while maximizing ventilation areas.

Inventive Principle:
Principle #16Partial or excessive action

3Volume of moving object

If the frame extends close to the lens for compact design, then device size is reduced, but ventilation capability is diminished

Engineering Contradiction:
Improveeyewear sizeVSAvoidcondensation
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The frame is designed with segmented contact points that allow the frame to be compact while maintaining ventilation gaps. The segmentation enables close proximity without continuous contact, preserving both compactness and ventilation.

Inventive Principle:
Principle #1Segmentation

4Reliability

If the retention assembly secures the lens firmly for protection, then impact resistance is improved, but lens removal and replacement becomes difficult

Engineering Contradiction:
Improveimpact resistanceVSAvoidlens removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The retention assembly provides dynamic retention: firmly securing the lens during normal use and impact events, while allowing intentional removal when needed. The system transitions between a retained state (during use) and a removable state (for maintenance or lens replacement).

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces condensation on the lens, enhances wearer comfort, and provides protection against ballistic impacts, ensuring clear vision and safety in various conditions.

Implementation Method 1

an upper edge of the lens and a lower edge of the frame are spaced apart between contact points to allow venting of the lens

Methodology Applied
Scientific EffectAir flow: Convection

Data Source

PatentUS12239579B2Headworn supports with passive venting and removable lens
Publication Date: 2025.03.04 OAKLEY INC
  • US12239579B2 patent drawing
  • US12239579B2 patent drawing
  • US12239579B2 patent drawing

AI summary

Provided herein are examples of bead worn supports, such as eyewear, configured to provide passive venting by providing pathways between a lens and a frame and/or by providing a smooth anterior profile to allow a laminar flow of air on an anterior surface of the lens. The pathways through the frame and lens of the eyewear can be configured such that they do not provide a direct path to the eye of a wearer. The headworn supports provided hemin can provide venting while reducing or preventing unwanted light, particles, or other debris from contacting the eye of the user. The headworn supports can also be configured to exhibit excellent ballistic performance.