Health Gas Generator Security System with Sensor Control

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Solution Overview

Problem

Existing gas generators for health use lack effective security systems to prevent gas leakage, overheating, and hydrogen explosions, which can compromise safety and efficiency in generating health gases for relaxation and medical treatment.

Innovation Solution

A gas generator with integrated security systems that include temperature and water level sensors to monitor and control the electrolysis tank and power supply, a gas leakage sensor to detect abnormal leaks, and an emergency button to cut off power in emergency situations, ensuring safe operation by preventing overheating, hydrogen explosion, and gas leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If temperature and water level sensors are added to monitor the electrolysis tank and power supply, then safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by installing temperature and water level sensors before problems occur. The sensors continuously monitor the electrolysis tank and power supply, detecting abnormal conditions (overheating, low water level) before they lead to dangerous situations like hydrogen explosions or equipment failure, allowing preventive shutdowns.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback mechanisms where sensor data is continuously fed back to the control system. When abnormal conditions are detected (temperature exceeding thresholds, water level dropping), the system automatically responds by shutting down the electrolysis process or activating alarms, creating a closed-loop safety system.

Inventive Principle:
Principle #23Feedback

2Reliability

If gas leakage sensors and emergency buttons are integrated into the system, then safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies self-service by implementing automatic safety shutdowns when gas leakage is detected. The gas leakage sensor triggers the control system to automatically cut off the hydrogen supply and shut down the electrolysis process without requiring user intervention, making the system self-protecting.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The emergency button provides preliminary anti-action by allowing users to immediately shut down the system in dangerous situations. This manual override capability complements the automatic safety systems, providing an additional layer of protection against hydrogen explosions and other hazards.

Inventive Principle:
Principle #9Preliminary anti-action

3Reliability

If multiple sensors and monitoring systems are added to prevent overheating and hydrogen explosion, then safety is improved, but manufacturing cost increases

Engineering Contradiction:
ImprovesafetyVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies parameter changes by using simple threshold-based detection with temperature and water level sensors. Instead of complex monitoring systems, the invention uses straightforward parameter comparisons (temperature > threshold, water level < threshold) to trigger safety shutdowns, keeping the system simple and cost-effective.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs inexpensive sensor components that can be easily replaced if needed. The temperature sensors, water level sensors, and gas leakage detectors are chosen to be cost-effective solutions rather than expensive industrial-grade instruments, reducing manufacturing costs while maintaining adequate safety functionality.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The security system effectively monitors and controls the gas generator's temperature, water level, and power supply, preventing air blasts, short circuits, and hydrogen explosions, thereby enhancing safety and reliability in generating health gases for inhalation therapy.

Implementation Method 1

The electrolysis tank further comprises a power supply for electrolyzing the first electrolyzed water to generate a gas mixture including hydrogen and oxygen

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 2

a first temperature sensor, configured in the electrolysis tank and electrically connected to the power supply. When the first temperature sensor senses the temperature of the electrolysis tank is higher than a preset value, the first temperature sensor causes the power supply to be cut off

Methodology Applied
Scientific EffectTemperature sensing:

Implementation Method 3

a gas leakage sensor, configured in the gas generator and electrically connected to the power supply. When the gas leakage sensor senses an abnormal gas leakage from the gas generator, the gas leakage sensor causes the power supply to be cut off

Methodology Applied
Scientific EffectGas leakage detection:

Data Source

PatentUS10342949B2Gas generator for health use having security system
Publication Date: 2019.07.09 LIN HSIN YUNG
  • US10342949B2 patent drawing
  • US10342949B2 patent drawing
  • US10342949B2 patent drawing

AI summary

The present invention provides a gas generator for health use having a security system, comprising: an electrolysis tank for containing electrolyzed water, wherein the electrolysis tank further comprises a power supply for electrolyzing the electrolyzed water to generating a gas mixture including hydrogen and oxygen; and a water bucket, coupled to the electrolysis tank. The security system comprises a sensor, electrically connected to the power supply, used to control the switch of the power supply, wherein the sensor is selected from a group consisting of a water level sensor configured in the water bucket, a gas leakage sensor configured in the gas generator for health use, a temperature sensor configured in the water bucket, a temperature sensor configured in the electrolysis tank, a temperature sensor configured in the power supply, and a combination thereof.