Customized Hearing Aid Insertion Device with Guide Channel

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Solution Overview

Problem

Current methods for inserting deep-in-the-canal hearing aids lack precision and safety, particularly for self-insertion or insertion by non-professionals, leading to potential discomfort, injury, and inefficiencies in hearing aid maintenance and usage.

Innovation Solution

A customized insertion device with a guide channel and drive mechanism that replicates the ear canal anatomy, allowing for controlled and accurate placement of hearing aids at a predetermined depth, decoupling insertion forces to prevent uncontrolled progression and ensuring proper orientation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a customized insertion device with guide channel is used, then manufacturing precision and insertion accuracy are improved, but device complexity increases

Engineering Contradiction:
Improveinsertion depth precisionVSAvoiddevice structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The insertion device is divided into distinct functional segments: a customized support structure replicating ear canal anatomy, a guide channel for precise hearing aid routing, and a drive mechanism for controlled insertion. This segmentation allows each component to be optimized independently while maintaining overall precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The guide channel acts as an intermediary structure that mediates between the drive mechanism and the hearing aid, ensuring precise control of insertion depth and orientation while protecting against uncontrolled progression into the ear canal.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If self-insertion is enabled, then ease of operation is improved, but reliability may worsen due to lack of professional expertise

Engineering Contradiction:
Improveself-insertion capabilityVSAvoidinsertion safety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The device is designed to enable users to perform their own hearing aid insertions without requiring professional assistance. The customized support and guide channel provide intuitive alignment and controlled insertion, making the process safe and effective for non-professionals.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The guide channel and customized support structure provide pre-configured protection against insertion errors. The anatomy-replicating support ensures proper positioning before insertion begins, while the guide channel prevents uncontrolled progression, cushioning against potential injuries from improper use.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If insertion forces are decoupled, then reliability is improved by preventing uncontrolled progression, but device complexity increases

Engineering Contradiction:
Improveinsertion control safetyVSAvoiddrive mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The guide channel serves as an intermediary that decouples the insertion forces from direct transmission to the hearing aid. It provides a controlled path that limits force transmission, preventing uncontrolled progression while maintaining reliable insertion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The drive mechanism is designed to change insertion parameters (force, speed, depth) in a controlled manner. By adjusting these parameters through the guide channel, the system achieves reliable insertion while preventing harmful force transmission to the ear canal.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10897676B2Customized device for insertion of a deep-cana hearing aid and a method for manufacturing and using such an insertion device
Publication Date: 2021.01.19 SONOVA AG
  • US10897676B2 patent drawing
  • US10897676B2 patent drawing
  • US10897676B2 patent drawing

AI summary

This invention relates to a device for insertion of a deep-in-the-canal hearing aid—alternatively designatable as extended wear hearing aid—into an ear canal of an individual user, at a pre-determined insertion depth (d) thereof. The insertion device comprises a customized support comprising an outer profile conforming to the shapes of at least a portion of a conchal cavity and of an ear canal of said individual user; and a guide channel, disposed internal to said outer profile, extending between a lateral entry opening thereof, for loading said hearing aid; and a medial exit opening thereof, for releasing said hearing aid into said ear canal. The present invention also relates to a method of manufacturing an insertion device for inserting a hearing aid deep into an ear canal of an individual hearing aid user, at a pre-determined insertion depth (d) thereof.