Hearing Device Charging Contact Assembly with Control Detection

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Solution Overview

Problem

Existing charging systems for hearing devices lack reliable detection mechanisms for proper contact between the hearing device and the charging unit, leading to potential issues such as incomplete charging, accidental activation, and feedback noise.

Innovation Solution

A charging contact assembly with a first and second charging contact, and a control contact, which forms a contact pair for galvanic charging and is used to detect proper contact through a bridging mechanism, allowing the charging controller to deactivate the hearing device during charging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If galvanic charging contacts are used for charging hearing devices, then the implementation is simple and requires fewer components, but reliable detection of proper contact is difficult to achieve

Engineering Contradiction:
Improveimplementation simplicityVSAvoidcontact detection reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The charging contact assembly is segmented into multiple independent contacts: first and second charging contacts for power transfer, and a separate control contact for detection. This segmentation allows the control contact to independently verify proper contact without interfering with the charging function, resolving the contradiction between simple implementation and reliable detection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A control contact serves as an intermediary element that mediates between the charging contacts and the hearing device controller. It provides a dedicated detection path that bridges the gap between physical contact and reliable detection, enabling the system to distinguish between proper and improper contact scenarios.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the hearing device is deactivated during charging based on charging current detection, then feedback noise is avoided, but unreliable contact detection may cause accidental activation or incomplete charging

Engineering Contradiction:
Improvefeedback noise preventionVSAvoidcharging control accuracy
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The system implements feedback through the control contact that provides real-time information about contact status to the controller. This feedback mechanism allows the controller to make accurate decisions about device activation/deactivation during charging, preventing both feedback noise from improper contact and ensuring proper charging when contacts are correct.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control contact establishes preliminary verification of proper contact before the charging process fully commences. This preliminary action ensures that the hearing device is in the correct state for charging, preventing accidental activation or incomplete charging scenarios.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a control contact is added to detect proper contact, then contact detection reliability is improved, but device complexity increases

Engineering Contradiction:
Improvecontact detection reliabilityVSAvoidcharging contact assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control contact is designed with multi-functionality, serving both as a detection element and as part of the overall charging contact assembly structure. This universal approach allows the system to achieve reliable detection without proportionally increasing complexity, as the control contact integrates seamlessly with the existing charging contact architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables reliable detection of proper contact between the hearing device and the charging unit, ensuring safe and efficient charging, preventing feedback noise, and allowing for reliable control of the hearing device system.

Implementation Method 1

The charging controller is designed to detect proper contact from bridging between the control contact and the first charging contact

Methodology Applied
Scientific EffectElectrical bridging detection: Conduction (electrical)

Data Source

PatentUS12238485B2Charging contact assembly, hearing device and hearing device system
Publication Date: 2025.02.25 SIVANTOS PTE LTD
  • US12238485B2 patent drawing
  • US12238485B2 patent drawing
  • US12238485B2 patent drawing

AI summary

A charging contact assembly for a hearing device system. The assembly has a first charging contact which is accessible on an outer side for contacting with a first mating contact of a mating contact assembly, and a second charging contact which is accessible on the outer side for contacting with a second mating contact of the mating contact assembly. Furthermore, the charging contact assembly has a control contact which is galvanically isolated on the outer side from the first and the second charging contacts, and a charging controller which is configured to detect a proper contacting of the first and second charging contacts with the corresponding mating contact based on contact with the control contact.