Hearing Instrument Magnetic Component Multi-Function Coupling

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Solution Overview

Problem

Hearing instruments face challenges in size and cost due to the need for dedicated magnets to couple with charging cases, which occupy space and increase costs, while also limiting the inclusion of additional components like sensors or larger batteries.

Innovation Solution

Incorporating magnetic components that perform dual functions, such as coils, magnetic shields, cross-pins, and batteries, which can magnetically couple with a retention magnet in the case, eliminating the need for a dedicated permanent magnet, thus allowing for reduced size or increased battery capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a dedicated permanent magnet is used to couple the hearing instrument to the case, then the coupling reliability is improved, but the device size and cost increase

Engineering Contradiction:
Improvecoupling reliabilityVSAvoiddevice size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent applies multi-functionality by making existing magnetic components (coil, magnetic shield, cross-pin, battery, or charging contact) serve dual purposes: their primary function and coupling with the case via magnetic interaction with the retention magnet. This eliminates the need for a dedicated permanent magnet while maintaining coupling reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a dedicated permanent magnet is used to couple the hearing instrument to the case, then the coupling reliability is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvecoupling reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent reduces manufacturing cost by eliminating the dedicated permanent magnet component. Instead, it utilizes existing magnetic components that already possess magnetic properties to perform the coupling function, thereby reducing part count and assembly complexity while maintaining reliable coupling.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If a dedicated permanent magnet is used for coupling, then the coupling function is achieved, but the battery capacity or additional components cannot be included

Engineering Contradiction:
Improvebattery capacityVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

By making existing components multi-functional, the patent frees up device volume that would have been occupied by a dedicated permanent magnet. This additional space can then be allocated to increase battery capacity or accommodate additional components like sensors, thereby improving adaptability and versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables secure coupling of hearing instruments to cases without dedicated magnets, potentially reducing size and cost, while enabling the inclusion of additional features like sensors or larger batteries, enhancing functionality and user experience.

Implementation Method 1

The case includes a retention magnet. The hearing instrument includes one or more magnetic components... The one or more magnetic components perform a second function associated with coupling at least a portion of the hearing instrument with the case. For example, the magnetic components may magnetically interact with a magnetic field generated by the retention magnet to magnetically couple at least a portion of the hearing instrument to the case.

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

The retention magnet configured to generate a static magnetic field that detachably couples at least the portion of the hearing instrument with the case by attracting the magnetic component of the hearing instrument to the retention magnet of the case.

Methodology Applied
Scientific EffectMagnetism: Magnetism

Implementation Method 3

a coil configured to generate a current in response to detecting an alternating magnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 4

a magnetic shield configured to provide an electromagnetic shield for one or more components of the hearing instrument

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS12052548B2Hearing instrument and charger
Publication Date: 2024.07.30 STARKEY LABORATORIES INC
  • US12052548B2 patent drawing
  • US12052548B2 patent drawing
  • US12052548B2 patent drawing

AI summary

A system includes a hearing instrument and a case configured to store at least a portion of the hearing instrument. The hearing instrument includes a speaker configured to generate a sound wave, and at least one magnetic component that includes one or more of a coil configured to generate a current in response to detecting an alternating magnetic field, a magnetic shield configured to provide an electromagnetic shield for one or more components of the hearing instrument, a crosspin configured to provide a structural support between two opposing sides of the hearing instrument, a battery, or a charging contact configured to electrically couple the battery to a power source. The case includes a retention magnet configured to generate a static magnetic field that detachably couples at least the portion of the hearing instrument with the case by attracting the magnetic component of the hearing instrument to the case retention magnet.