Attachable Heart Valve Delivery Components With Bearing-Locked Coupling

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Solution Overview

Problem

Existing medical devices for delivering implantable heart valves are often invasive and require significant recovery times, and there is a need for less invasive methods and devices for diagnosing, treating, and repairing cardiovascular conditions.

Innovation Solution

A medical device system with a connection assembly featuring an inner shaft, support shaft, bearings, and a locking cap that allows for percutaneous delivery and deployment of implantable heart valves, utilizing a connection assembly with apertures, grooves, and bearings for secure engagement and disengagement configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional surgical methods are used for heart valve replacement, then structural integrity and reliability are ensured, but patient trauma and recovery time increase significantly

Engineering Contradiction:
Improvepatient traumaVSAvoiddevice reliability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The medical device is divided into multiple separable components including an inner shaft, outer shaft, coupling member, and locking cap that can be assembled and delivered separately through catheter-based access, enabling minimally invasive delivery while maintaining overall device reliability through precise component integration

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inner shaft is nested within the outer shaft, and the coupling member is nested within the locking cap, allowing the entire assembly to be delivered through a small catheter access point while maintaining structural integrity during delivery and deployment

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If the connection assembly uses multiple components for secure engagement, then connection reliability is improved, but device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The coupling member is pre-configured with bearing apertures and the locking cap is pre-configured with corresponding locking features, allowing for straightforward assembly where components are simply engaged together without complex alignment procedures, maintaining connection reliability while minimizing assembly complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The bearing apertures in the coupling member are positioned to align with the groove in the inner shaft, creating a naturally aligned engagement interface that simplifies the assembly process while ensuring reliable mechanical connection through the bearing engagement

Inventive Principle:
Principle #12Equipotentiality

3Object-affected harmful factors

If the device is designed for percutaneous delivery, then patient trauma is reduced, but navigating tortuous anatomy becomes more difficult

Engineering Contradiction:
Improvepatient traumaVSAvoidnavigability
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The inner and outer shafts are designed with flexible construction that allows them to bend and conform to tortuous vascular anatomy while maintaining structural integrity, enabling percutaneous delivery through difficult-to-reach locations without increasing patient trauma

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The shafts are designed to be dynamically flexible during navigation, allowing the device to adapt to the vascular pathway, and become relatively more rigid during deployment to ensure precise positioning and secure heart valve implantation

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables less invasive delivery and deployment of implantable heart valves, reducing patient trauma and recovery time while maintaining structural integrity and flexibility for navigating tortuous anatomy.

Implementation Method 1

a plurality of bearings, wherein each bearing is disposed in a respective aperture of the plurality of apertures, and wherein a portion of each bearing is also disposed in a portion of the groove when the connection assembly is in the engaged configuration

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12396852B2Medical device including attachable components
Publication Date: 2025.08.26 BOSTON SCIENTIFIC SCIMED INC
  • US12396852B2 patent drawing
  • US12396852B2 patent drawing
  • US12396852B2 patent drawing

AI summary

An example system for delivering an implantable heart valve is disclosed. The system includes a connection assembly including: an inner shaft having a proximal end region, a distal end region and a first coupling member disposed along a portion of the distal end region, wherein the first coupling member includes a plurality of apertures. The connection assembly also includes a support shaft and a second coupling member, wherein the second coupling member includes a stem, wherein the stem includes a groove extending circumferentially around the stem. The connection assembly also includes a plurality of bearings, wherein a portion of each bearing is disposed in a portion of the groove. The connection assembly also includes a locking cap coupled to the inner shaft, wherein a portion of the locking cap is configured to cover at least a portion of each of the plurality of bearings.