Heat-Cycle Working Medium Composition for Low-GWP Safety

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Solution Overview

Problem

Current working mediums for heat cycles, such as hydrofluorocarbons (HFCs), pose environmental concerns due to ozone layer depletion and global warming, and existing alternatives like hydrochlorofluorolefins (HCFOs) have insufficient cycle performance.

Innovation Solution

A working medium comprising 1-chloro-2,3,3,3-tetrafluoropropene (HCFO-1224yd) with a high halogen proportion, easily decomposed by OH radicals, combined with hydrocarbons and HFCs or hydrofluoroolefins, to suppress combustibility and enhance cycle performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If HFCs are used as working medium, then ozone layer depletion is reduced, but global warming potential increases

Engineering Contradiction:
Improveozone layer depletionVSAvoidglobal warming potential
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by introducing HCFO compounds with specific molecular structures (containing carbon-carbon double bonds and halogen atoms) to simultaneously achieve low ozone depletion potential and low global warming potential, resolving the trade-off between these two environmental parameters

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite working medium compositions combining HCFO-1224yd with other refrigerants (such as HFC-134a, HFC-125, or HFO-1234yf) in specific ratios to balance environmental performance with thermodynamic properties, achieving both environmental protection and system efficiency

Inventive Principle:
Principle #40Composite materials

2Reliability

If HCFO-1233zd(E) is used as working medium, then combustibility is suppressed and environmental impact is reduced, but cycle performance becomes insufficient

Engineering Contradiction:
Improvecombustibility suppressionVSAvoidcycle performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the molecular structure parameters by selecting HCFO-1224yd with specific atomic composition (1-chloro-2,3,3,3-tetrafluoropropene) that provides better thermodynamic properties while maintaining the carbon-carbon double bond for environmental benefits and halogen content for combustibility suppression

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent discards HCFO-1233zd(E) which has insufficient cycle performance and recovers/adopts HCFO-1224yd which maintains the safety and environmental benefits while providing improved cycle performance and capacity

Inventive Principle:
Principle #34Discarding and recovering

3Object-generated harmful factors

If carbon dioxide is used as coolant, then global warming potential is reduced, but equipment pressure becomes extremely high

Engineering Contradiction:
Improveglobal warming potentialVSAvoidequipment pressure
Core Design Contradiction:
Object-generated harmful factorsVSStress or pressure

Solution Approach 1:

The patent changes the thermodynamic parameters by using HCFO-1224yd which has refrigerant properties closer to conventional refrigerants, maintaining operating pressures within standard equipment ranges while achieving low global warming potential

Inventive Principle:
Principle #35Parameter changes

4Object-generated harmful factors

If HFC-152a is used as coolant, then global warming potential is reduced, but safety is compromised due to inflammability

Engineering Contradiction:
Improveglobal warming potentialVSAvoidsafety
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent changes the chemical composition by incorporating high proportions of halogen atoms (chlorine and fluorine) in HCFO-1224yd, which suppresses combustibility while maintaining low global warming potential through the carbon-carbon double bond structure

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the potential harm of inflammation by using the halogen atoms (chlorine and fluorine) in the HCFO molecular structure, which act as flame suppressors, thereby transforming the chemical composition to simultaneously achieve safety and environmental benefits

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a heat cycle system with reduced ozone layer impact, low global warming potential, improved efficiency, and capacity, ensuring safety and enabling system downsizing through reduced power consumption.

Implementation Method 1

having a carbon-carbon double bond which is easily decomposed by OH radicals in the air

Methodology Applied
Scientific EffectPhoto-oxidation: Photo-oxidation

Data Source

PatentUS10829674B2Working medium and heat cycle system
Publication Date: 2020.11.10 AGC INC
  • US10829674B2 patent drawing
  • US10829674B2 patent drawing

AI summary

To provide a working medium for heat cycle, of which combustibility is suppressed, which has less influence over the ozone layer, which has less influence over global warming and which provides a heat cycle system excellent in the cycle performance (efficiency and capacity), and a heat cycle system, of which the safety is secured, and which is excellent in the cycle performance (efficiency and capacity).A working medium for heat cycle comprising 1-chloro-2,3,3,3-tetrafluoropropene is employed for a heat cycle system (such as a Rankine cycle system, a heat pump cycle system, a refrigerating cycle system 10 or a heat transport system).