Heat Engine Startup Using Shape Memory Alloy Phase Transition

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Solution Overview

Problem

Heat engines face challenges in efficiently starting up after a period of non-use or temporary stall, as existing methods lack a reliable mechanism to convert thermal energy into mechanical energy effectively.

Innovation Solution

The method involves using a shape memory alloy element that undergoes crystallographic phase changes between austenite and martensite in response to a temperature difference between a heat source and a heat sink, with a start-up mechanism to induce initial movement and kick-start the engine, utilizing an isolator and latch to control heat flow and phase changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a shape memory alloy element is used to convert thermal energy to mechanical energy, then the heat engine can operate autonomously, but the device complexity increases due to the need for phase change materials and thermal management components

Engineering Contradiction:
Improveautonomous operationVSAvoiddevice complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent utilizes phase transitions of shape memory alloy material between austenite and martensite phases to convert thermal energy directly into mechanical work. The material undergoes reversible crystallographic phase changes in response to temperature differences, enabling autonomous operation without external control systems.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The shape memory alloy element serves multiple functions simultaneously: it acts as both the heat engine's working substance and the actuator. The material's inherent phase change properties enable self-regulated operation based on thermal input, eliminating the need for complex control mechanisms.

Inventive Principle:
Principle #25Self-service

2Reliability

If an isolator is positioned to block heat flow to the element, then thermal energy conversion can be controlled, but the ease of operation decreases due to the need for precise isolator positioning

Engineering Contradiction:
Improvethermal energy conversion controlVSAvoidease of operation
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The isolator is designed to dynamically change position based on the operational state of the heat engine. During startup, the isolator blocks heat flow to prevent unwanted phase changes; once the engine is running, the isolator moves to allow heat flow. This dynamic positioning automates thermal management.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system incorporates feedback mechanisms where the thermal state of the shape memory alloy element influences the position of the isolator. Temperature sensors or thermal coupling detect the phase change state and automatically adjust heat flow isolation, eliminating manual intervention.

Inventive Principle:
Principle #23Feedback

3Reliability

If a start-up mechanism is activated to induce initial movement, then the heat engine can overcome stalling, but the device complexity increases due to additional startup components

Engineering Contradiction:
Improvestall recoveryVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The start-up mechanism provides preliminary mechanical impulse to the heat engine element to initiate motion from a stationary or stalled state. This initial movement triggers the thermal energy conversion cycle, after which the main shape memory alloy element takes over propulsion without requiring continuous startup assistance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The start-up mechanism acts as an intermediary that bridges the gap between stationary and autonomous operation. It provides the initial kinetic energy needed to overcome static friction and启动 the thermal-mechanical conversion cycle, then disengages to allow self-sustained operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient start-up of heat engines by converting thermal energy to mechanical energy, ensuring reliable operation after periods of inactivity or stalls, and can be applied to various automotive and non-automotive systems.

Implementation Method 1

The element is formed from a first shape memory alloy having a crystallographic phase changeable between austenite and martensite at a first transformation temperature in response to the temperature difference between the heat source and the heat sink

Methodology Applied
Scientific EffectShape memory alloy phase change: Shape Memory Alloy

Implementation Method 2

changing the crystallographic phase of the first shape memory alloy to thereby convert thermal energy to mechanical energy

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 3

The source of thermal energy is provided by a temperature difference between a heat source having a first temperature and a heat sink having a second temperature that is lower than the first temperature

Methodology Applied
Scientific EffectThermal energy conversion: Heat Engine

Data Source

PatentUS8701405B2Method of starting a heat engine
Publication Date: 2014.04.22 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US8701405B2 patent drawing
  • US8701405B2 patent drawing
  • US8701405B2 patent drawing

AI summary

A method of starting a heat engine includes exposing an element of the heat engine to a source of thermal energy provided by a temperature difference between a heat source having a first temperature and a heat sink having a second temperature that is lower than the first temperature. The element is formed from a first shape memory alloy having a crystallographic phase changeable between austenite and martensite at a first transformation temperature in response to the temperature difference between the heat source and the heat sink. The method further includes changing the crystallographic phase of the first shape memory alloy to thereby convert thermal energy to mechanical energy, and inducing initial movement of the element in a desired operational direction to thereby start the heat engine.