Heat Exchanger Counter-Flow Design for Subcooling Efficiency

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Solution Overview

Problem

The flow of refrigerant in multi-row heat exchangers affects the heat transfer performance, particularly in heat exchangers with both a heat exchange unit and a subcooling unit, necessitating an improvement to enhance overall performance.

Innovation Solution

The connection pipe connects the main heat exchange unit on its refrigerant outflow side with the subcooling heat exchange unit on its inflow side, forming a counter flow opposite to the air flow, ensuring a sufficient temperature difference for effective heat exchange between refrigerant and air.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a multi-row heat exchanger is formed with flat heat transfer tubes aligned in rows to improve heat transfer performance, then the heat transfer performance per unit size is improved, but the refrigerant flow distribution becomes complex and heat transfer efficiency deteriorates

Engineering Contradiction:
Improveheat transfer performanceVSAvoidrefrigerant flow distribution
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The heat exchanger is divided into multiple independent rows, each row functioning as a separate heat transfer channel. This segmentation allows simplified refrigerant flow distribution within each row while achieving high overall heat transfer performance through the combined effect of multiple rows. The refrigerant can be distributed more easily to each row without complex flow paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-plane heat transfer configuration to a multi-row three-dimensional arrangement. By stacking heat transfer tubes in multiple rows along the air flow direction, the heat transfer area is expanded in the direction perpendicular to the air flow, improving heat transfer performance without complicating the refrigerant flow distribution within each individual row.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the heat exchanger includes both a heat exchange unit and a subcooling unit, then the refrigeration cycle efficiency is improved, but the refrigerant flow management becomes complex and overall performance deteriorates

Engineering Contradiction:
Improverefrigeration cycle efficiencyVSAvoidrefrigerant flow management
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The heat exchanger is segmented into distinct heat exchange rows and subcooling rows. The heat exchange units are arranged in one or more rows, while subcooling units are arranged in separate row(s). This spatial segmentation allows independent optimization of refrigerant flow for each function, simplifying flow management while maintaining high refrigeration cycle efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the heat exchanger are assigned different functions based on local refrigerant temperature and pressure conditions. Heat exchange rows are positioned to handle refrigerant at specific states, while subcooling rows are positioned for refrigerant at other states. This local functional differentiation optimizes heat transfer in each region without requiring complex overall flow management.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the heat transfer performance of the heat exchanger by maintaining a consistent temperature difference throughout the refrigerant flow, enhancing the heat exchange efficiency.

Implementation Method 1

a counter flow in which a flow of the refrigerant is opposite to a flow of the air is formed in the main heat exchange unit and the subcooling heat exchange unit. Therefore, while the refrigerant passes through the inside of the heat exchanger, the refrigerant and the air can maintain a sufficient temperature difference to be able to exchange heat between them

Methodology Applied
Scientific EffectHeat exchange: Convection

Data Source

PatentEP4155646B1Heat exchanger, outdoor unit, and refrigeration cycle device
Publication Date: 2025.10.08 MITSUBISHI ELECTRIC CORP
  • EP4155646B1 patent drawingFigure 1
  • EP4155646B1 patent drawingFigure 2
  • EP4155646B1 patent drawingFigure 3

AI summary

A heat exchanger according to the present disclosure includes a main heat exchange unit configured to exchange heat between air and refrigerant, and condense the refrigerant, a subcooling heat exchange unit configured to exchange heat between air and the refrigerant passing through the main heat exchange unit, and subcool the refrigerant passing through the main heat exchange unit, and a connection pipe configured to connect the main heat exchange unit and the subcooling heat exchange unit to allow the refrigerant to pass therethrough, wherein the connection pipe connects the main heat exchange unit on its outflow side to the refrigerant and the subcooling heat exchange unit on its inflow side to the refrigerant, such that when the main heat exchange unit condenses the refrigerant, the refrigerant from the outside flows into the downstream side of the main heat exchange unit and the subcooling heat exchange unit relative to a flow of the air, and flows out from the upstream side of the main heat exchange unit and the subcooling heat exchange unit relative to a flow of the air to form a counter flow in which a flow of the refrigerant is opposite to a flow of the air.