Variable Heat Exchanger Passages for Uniform Heat Transfer
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Solution Overview
Problem
Existing heat exchangers exhibit non-uniform heat transfer profiles and thermal gradients, leading to uneven stress distribution and potential structural integrity issues due to varying temperature differences across the exchanger.
Innovation Solution
Modifying the cross-sectional flow area of heat exchanger passages with augmentation features to vary flow rates and velocities, thereby tailoring thermal transfer and reducing thermal stresses through strategic placement of these features.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional uniform flow passages are used, then manufacturing is simple, but heat transfer is non-uniform causing thermal stresses
Solution Approach 1:
The patent applies local quality by varying the cross-sectional flow area at specific locations within the heat exchanger passages. Augmentation features are strategically placed to create non-uniform flow distribution, increasing heat transfer coefficients in regions where thermal gradients are most severe. This localized modification optimizes heat transfer where needed without requiring complete redesign of the entire passage geometry, thus improving structural integrity while limiting complexity increases.
Solution Approach 2:
The patent changes geometric parameters of the flow passages by introducing augmentation features that modify the cross-sectional area. These parameter changes alter flow rates and velocities locally, which in turn changes heat transfer coefficients. By adjusting these geometric parameters strategically, the patent achieves more uniform heat transfer distribution and reduces thermal stresses without fundamentally changing the overall device structure.
2Productivity
If flow area is increased uniformly, then heat transfer improves, but thermal gradients and stresses increase
Solution Approach 1:
Rather than uniformly increasing flow area throughout the heat exchanger, the patent applies local quality by placing augmentation features only in specific regions where thermal gradients are most severe. This selective approach enhances heat transfer rates in critical areas while avoiding uniform area increases that would exacerbate thermal gradients and stresses across the entire structure.
Solution Approach 2:
The patent applies preliminary anti-action by strategically positioning augmentation features to counteract anticipated thermal gradient effects. By pre-positioning these features in regions where thermal stresses are most likely to occur, the design proactively prevents excessive thermal gradient buildup before it can cause structural issues, thus improving heat transfer without proportionally increasing thermal stresses.
3Reliability
If augmentation features are added to improve heat transfer, then thermal transfer improves, but device complexity increases
Solution Approach 1:
The patent limits complexity increases by applying augmentation features only in specific local regions rather than uniformly throughout the entire heat exchanger. This selective placement targets the most critical thermal gradient areas, achieving improved heat transfer uniformity with minimal additional geometric complexity in non-critical regions.
Solution Approach 2:
The patent applies partial action by implementing augmentation features in only the most critical regions where thermal gradients cause the greatest stress, rather than uniformly throughout the entire heat exchanger. This partial modification achieves sufficient heat transfer improvement to reduce thermal stresses without requiring complete redesign of all passages, thus limiting complexity increases while maintaining reliability improvements.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Achieves a more uniform heat transfer coefficient across the entire heat exchanger, reducing thermal stresses and enhancing structural integrity by optimizing flow characteristics.
Implementation Method 1
the augmentation feature is configured to vary the internal passage flow area and thus improve thermal transfer between hot and cold flows by changing flow rates
Implementation Method 2
As the two working fluids pass through the heat exchanger the hotter working fluid transfers thermal energy to the colder working fluid
Implementation Method 3
modification of the cross-sectional flow area along the flow passage in order to influence the heat transfer coefficient
Data Source
Figure 1
Figure 2
Figure 3~4
AI summary
A heat exchanger including an internal passage extending from a first inlet end to a first outlet end; a first longitudinal length extending from the first inlet end to the first outlet end; an inner surface of the passage including a first augmentation feature disposed along the first longitudinal length across the inner surface; an outer surface extending from a second inlet end to a second outlet end, the outer surface being in heat transfer communication with the inner surface; and a first region including portions of both the inner surface and the outer surface adjacent at least a portion of the first inlet end, wherein the first augmentation feature varies a cross-sectional area in a direction along the first longitudinal length and within the first region.