Heat Generator Recirculation Duct Reduces Emissions

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Solution Overview

Problem

Existing biomass heat generators face challenges in reducing nitrogen oxide emissions, carbon monoxide, unburned hydrocarbons, volatile organic compounds, and particulate matter, with catalytic converters being costly and prone to damage, and design constraints limiting emission optimization.

Innovation Solution

A heat generator design featuring a recirculation duct that reintroduces combustion fumes into the combustion chamber, combined with a system of air circuits for heating and combustion, utilizing fans and ducts to enhance combustion efficiency and reduce pollutants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If catalytic converters are used to reduce emissions, then nitrogen oxide emissions are reduced, but the cost increases and the device becomes prone to damage

Engineering Contradiction:
Improvenitrogen oxide emissionsVSAvoidcatalyst damage
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent recirculates combustion fumes containing nitrogen oxides back into the combustion chamber where they are converted into useful components of the combustion process. The harmful nitrogen oxides are transformed into nitrogen and oxygen through further combustion, eliminating the need for catalytic converters while maintaining emission reduction

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent extracts the harmful combustion fumes from the exhaust stream and redirects them back into the combustion chamber through a recirculation duct, separating the harmful components from the final exhaust emission

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design significantly reduces nitrogen oxide emissions, increases CO2 content, and decreases particulate matter, improving combustion efficiency and reducing overall pollutant emissions.

Implementation Method 1

a duct (7) for recirculating the combustion fumes from the third circuit (6) into the combustion chamber (CC) or into the second circuit (5)

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

a first fan (8) arranged to drive the recirculation of the combustion fumes

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 3

a brazier (12) for the combustion of a fuel

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 4

The first circuit (4) and/or the second circuit (5) have a section in heat exchange relationship with a respective section of the third circuit (6)

Methodology Applied
Scientific EffectHeat Exchange: Heat Exchanger

Data Source

PatentEP4314648B1Heat generator with low pollutant emissions
Publication Date: 2025.07.16 GRUPPO PIAZZETTA
  • EP4314648B1 patent drawingFigure 1~2
  • EP4314648B1 patent drawingFigure 3~4
  • EP4314648B1 patent drawingFigure 5~6

AI summary

The present invention relates to a heat generator for heating environments comprising a main frame (2) delimiting a combustion chamber (CC), the generator further including a door for opening/closing (3) an opening for accessing to the combustion chamber (CC).