Heat Transfer Medium Circuit Layout for Low-Leakage Air Conditioning

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing air-conditioning apparatuses for buildings face challenges such as refrigerant leakage risks, high energy consumption due to long circulation paths, costly and noisy secondary medium circulation systems, and inefficient energy use, particularly in systems with multiple indoor units connected through extensive piping.

Innovation Solution

The air-conditioning apparatus incorporates a refrigerant circuit and a heat transfer medium circuit with a heat source side refrigerant and a heat transfer medium that exchange heat in heat exchangers, utilizing a heat transfer medium flow control device, a heat transfer medium flow switching device, and a backflow prevention device to shorten circulation paths and reduce piping, thereby enhancing safety, energy efficiency, and construction ease.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the refrigerant is circulated to indoor units, then heating or cooling can be provided directly, but refrigerant leakage risk increases

Engineering Contradiction:
Improveheating or cooling provisionVSAvoidrefrigerant leakage risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a heat transfer medium (water or antifreeze solution) as an intermediary substance that carries thermal energy from the outdoor heat source unit to the indoor units without requiring refrigerant circulation through indoor units. This mediator enables heat transfer functionality while eliminating refrigerant leakage risks in indoor spaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the circulation path of heat transfer medium is made long to connect outdoor unit to indoor units, then heating or cooling can be provided, but energy consumption increases

Engineering Contradiction:
Improveheating or cooling provisionVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The system divides the heat transfer function into two separate circuits: a refrigerant circuit in the outdoor unit that generates cooling or heating energy, and a heat transfer medium circuit that distributes this energy to indoor units. This segmentation allows optimized pump selection and control for the heat transfer medium circulation, reducing overall energy consumption.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If four water pipes are arranged to connect outdoor unit to indoor units for simultaneous cooling and heating, then flexibility is improved, but construction complexity increases

Engineering Contradiction:
Improvecooling and heating selection flexibilityVSAvoidconstruction ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent employs a two-pipe configuration where the same heat transfer medium pipes serve dual functions for both cooling and heating operations. By using flow direction control and heat exchanger configuration, the system achieves multi-functionality with reduced piping complexity compared to dedicated four-pipe systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If secondary medium circulating device is provided for each indoor unit, then independent heat transfer control is achieved, but system cost and noise increase

Engineering Contradiction:
Improveindependent heat transfer controlVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the heat transfer medium circulation function into a centralized system where a single pump in the outdoor unit circulates the heat transfer medium through all indoor units. This merging approach maintains independent heat transfer control capability while significantly reducing the number of pumps and associated complexity compared to having separate circulation devices at each indoor unit.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces energy consumption, minimizes refrigerant leakage risks, and simplifies construction by shortening heat transfer medium circulation paths, while ensuring safety and efficient energy use across multiple indoor units.

Implementation Method 1

the heat source side refrigerant and the heat transfer medium exchanges heat in the heat exchangers related to heat transfer medium

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS9335074B2Air-conditioning apparatus
Publication Date: 2016.05.10 MITSUBISHI ELECTRIC CORP
  • US9335074B2 patent drawing
  • US9335074B2 patent drawing
  • US9335074B2 patent drawing

AI summary

An air-conditioning apparatus includes at least a use side heat medium flow control device and a heat medium flow switching device disposed in an outlet side of the heat medium passage of a use side heat exchanger, and a heat medium backflow prevention device disposed in an inlet side of the heat medium passage of a use side heat exchanger.