Heat Medium Flow Reversal in Air Conditioning Heat Exchangers

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Solution Overview

Problem

Conventional air-conditioning apparatuses for office buildings face issues such as refrigerant leakage into indoor spaces, high energy consumption due to long heat medium circulation paths, complex and costly installations, and reduced heat exchange efficiency with zeotropic refrigerant mixtures, leading to increased energy waste and installation challenges.

Innovation Solution

An air-conditioning apparatus with a heat medium relay unit connected to both the outdoor and indoor units via reduced piping, utilizing a refrigerant circuit and heat medium circuit design that allows for efficient heat transfer and energy management, including a heat medium flow reversing device to optimize heat exchange and reduce refrigerant circulation within indoor units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If refrigerant is circulated from outdoor unit to indoor units, then cooling and heating operations can be performed, but refrigerant leakage into indoor space occurs

Engineering Contradiction:
Improvecooling and heating operationVSAvoidrefrigerant leakage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system is divided into two separate circulation loops: a refrigerant loop confined to the outdoor unit, and a heat medium loop that connects to indoor units. This segmentation prevents refrigerant from entering indoor spaces while maintaining the cooling and heating functions through the heat medium intermediary.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A heat medium (water or antifreeze solution) is introduced as an intermediary substance between the refrigerant and the indoor units. The refrigerant heats or cools the heat medium in the outdoor unit, and the heat medium then transports thermal energy to indoor units without containing refrigerant, thereby eliminating leakage risk.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If heat medium circulation path is made long to connect outdoor unit to indoor units, then cooling and heating can be performed in indoor units, but energy consumption for conveyance power increases

Engineering Contradiction:
Improvecooling and heating operationVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the circulation path of the heat medium based on operational requirements. By providing multiple circulation paths with different lengths and allowing selective activation, the system optimizes conveyance distance and reduces energy consumption while ensuring cooling and heating operations can be performed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by selectively activating different circulation paths based on load requirements and distance. This allows the system to adapt the heat medium circulation path length to minimize conveyance power consumption while maintaining the necessary cooling and heating capacity.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If four water pipes are arranged between outdoor unit and indoor units for heat recovery chiller, then cooling or heating can be freely selected, but installation becomes complex

Engineering Contradiction:
Improvecooling or heating selectionVSAvoidinstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The outdoor unit is designed with multi-functional capability to provide both cooling and heating operations through a unified system architecture. By integrating heat recovery functionality and providing selective circulation paths, the system achieves versatility without requiring separate four-pipe configurations for each function, simplifying installation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The complex four-pipe configuration is extracted and replaced by a simplified piping arrangement that utilizes the heat medium circulation paths. The system separates the thermal processing functions (cooling/heating) from the fluid transport complexity, achieving versatility through control logic rather than physical pipe complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If heat exchanger for primary refrigerant and secondary refrigerant is disposed near each indoor unit, then secondary refrigerant can be conveyed to indoor units, but refrigerant leakage risk remains

Engineering Contradiction:
Improvesecondary refrigerant conveyanceVSAvoidrefrigerant leakage risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The system segments the refrigerant containment to exclusively the outdoor unit, separating it from indoor unit installations. Heat exchangers near indoor units handle only heat medium, not refrigerant, thereby maintaining ease of operation for thermal exchange while eliminating refrigerant leakage risk in occupied spaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat medium serves as an intermediary that enables thermal exchange near indoor units without introducing refrigerant into those locations. The refrigerant remains confined to the outdoor unit where it heats or cools the heat medium, which then performs the thermal function near indoor units safely.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces energy consumption, minimizes refrigerant leakage, simplifies installation by reducing piping complexity, and enhances heat transfer efficiency, thereby improving safety and energy efficiency while accommodating zeotropic refrigerant mixtures effectively.

Implementation Method 1

Water, antifreeze, or the like is heated or cooled by a heat exchanger disposed in an outdoor unit

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

a conditioned space is cooled with air that has been cooled by a refrigerant removing heat from air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

heated with air that has been heated by the refrigerant transferring its heat

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Data Source

PatentEP2645014B1Air conditioner
Publication Date: 2019.09.25 MITSUBISHI ELECTRIC CORP
  • EP2645014B1 patent drawingFigure 1
  • EP2645014B1 patent drawingFigure 2
  • EP2645014B1 patent drawingFigure 3

AI summary

Provided is an air-conditioning apparatus that improves heat transfer efficiency in a heat exchanger 15 related to heat medium. In an air-conditioning apparatus 100, a heat medium circuit B is provided with a heat medium flow reversing device 20 that can switch the flow direction of a heat medium in the heat medium side passage of the heat exchanger 15 related to heat medium.