Heat medium relay device

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Solution Overview

Problem

The lateral asymmetrical placement of heat exchangers in traditional heat medium relay devices causes a displacement of the center of gravity, leading to potential instability and risk of the device falling during transportation or stacking.

Innovation Solution

A vertical heat medium relay device with a cuboid housing, partitioned into multiple spaces, where heavier components like pumps and heat exchangers are strategically located to maintain a lower center of gravity, and a lighter valve block is placed in a separate compartment to prevent instability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If heat exchangers are arranged laterally asymmetrically in a horizontal housing, then the functional layout is simplified, but the center of gravity is displaced causing instability during transportation and stacking

Engineering Contradiction:
Improvelayout complexityVSAvoidtransportation stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent transitions from a horizontal housing arrangement to a vertical housing configuration. By arranging components in the vertical dimension rather than lateral horizontal space, the device achieves both functional simplicity and transportation stability. The heat exchangers are positioned at different heights (first heat exchanger in second space, second heat exchanger in third space) rather than lateral asymmetry, maintaining low center of gravity while simplifying layout.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent intentionally creates vertical asymmetry in component placement to achieve horizontal symmetry of the center of gravity. The valve block is positioned in the first space at a lower height, creating an asymmetric vertical arrangement that balances the overall center of gravity horizontally, preventing displacement during transportation.

Inventive Principle:
Principle #4Asymmetry

2Ease of operation

If heavier components are concentrated in one lateral position, then installation and maintenance become easier, but the device becomes top-heavy and prone to falling

Engineering Contradiction:
Improveinstallation easeVSAvoidstacking stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent redistributes heavy components vertically across multiple spaces (first space, second space, third space) rather than concentrating them laterally. Pumps are in the first space, heat exchangers in the second and third spaces, creating a vertical distribution that maintains a low center of gravity and prevents top-heaviness during stacking and transportation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The housing is segmented into multiple vertical spaces (first space, second space, third space) with different components placed in each. This segmentation allows heavy components to be distributed at different heights, with the valve block positioned lower in the first space, creating a stable vertical weight distribution that facilitates safe handling and stacking.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures safer handling and transportation of the device by maintaining a lower center of gravity, reducing the likelihood of collapse or displacement during movement.

Implementation Method 1

a first heat exchanger provided in the second space to cause heat exchange to be performed between a primary heat medium and a secondary heat medium

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a second heat exchanger provided in the second space to cause heat exchange to be performed between the primary heat medium and the second heat medium

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS12085290B2Heat medium relay device
Publication Date: 2024.09.10 MITSUBISHI ELECTRIC CORP
  • US12085290B2 patent drawing
  • US12085290B2 patent drawing
  • US12085290B2 patent drawing

AI summary

A heat medium relay device includes a valve block provided in a third space, and including a plurality of valves to allow a secondary heat medium subjected to the heat exchange at a first heat exchanger and a secondary heat medium subjected to the heat exchange at a second heat exchanger to flow to at least one indoor unit, the valve block being lighter in weight than each of the first heat exchanger, a first pump, the second heat exchanger, and a second pump.