Heat Medium Relay Layout for Low-Leakage Building Air Conditioning

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Solution Overview

Problem

Existing air-conditioning apparatuses for buildings face issues such as refrigerant leakage risks, high energy consumption due to long circulation paths, complex and costly installations, and inefficient energy use, particularly in systems with multiple indoor units and extensive piping configurations.

Innovation Solution

The proposed air-conditioning apparatus features a refrigerant circuit with a heat medium relay unit and heat medium regulating units that shorten the circulation path of the heat medium, reducing the number of pipings and enhancing safety and energy efficiency, while allowing for flexible operation modes and ease of installation by utilizing existing chiller piping configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the refrigerant is circulated to indoor units, then heating or cooling can be performed, but refrigerant leakage risk increases

Engineering Contradiction:
Improveheating or cooling performanceVSAvoidrefrigerant leakage risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a heat medium (water or antifreeze solution) as an intermediary substance that carries thermal energy between the outdoor heat source unit and indoor units. This heat medium circulates through dedicated piping systems, allowing heat transfer without requiring refrigerant circulation to indoor units, thereby eliminating refrigerant leakage risks while maintaining heating and cooling functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the circulation path of heat medium is made long to reach indoor units, then heating or cooling can be provided, but energy consumption increases

Engineering Contradiction:
Improveheating or cooling coverageVSAvoidconveyance power consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The patent divides the building into multiple zones with separate indoor units, each equipped with its own heat medium circulation system. This segmentation allows each indoor unit to independently control heat medium circulation, reducing the need for long circulation paths and minimizing conveyance power consumption while still providing comprehensive heating and cooling coverage

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If four water pipings are arranged to allow simultaneous cooling and heating, then operational flexibility is improved, but construction complexity increases

Engineering Contradiction:
Improvecooling and heating selection flexibilityVSAvoidconstruction ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent designs the heat medium piping system with multi-functionality, where the same piping infrastructure can accommodate both cooling and heating operations. By configuring the system with strategic piping arrangements and control mechanisms, the patent enables dual operational modes without requiring four separate piping systems, thus reducing construction complexity while maintaining operational flexibility

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces energy consumption, enhances safety by minimizing refrigerant exposure, simplifies installation, and improves construction ease by reducing piping complexity, thereby achieving energy savings and practicality in building air-conditioning systems.

Implementation Method 1

The outdoor unit and the heat medium relay unit are connected with the heat exchanger related to heat medium arranged in the heat medium relay unit

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

the heat medium relay unit exchanges heat between the heat source side refrigerant and the heat medium

Methodology Applied
Scientific EffectThermal energy transfer: Conduction (thermal)

Data Source

PatentEP2538154B1Air conditioning device
Publication Date: 2017.12.13 MITSUBISHI ELECTRIC CORP
  • EP2538154B1 patent drawingFigure 1
  • EP2538154B1 patent drawingFigure 2
  • EP2538154B1 patent drawingFigure 3

AI summary

To provide an air-conditioning apparatus capable of achieving energy saving. In an air-conditioning apparatus 100, a first housing (an outdoor unit 1) that accommodates a compressor 10 and a heat source side heat exchanger 12; a second housing (a heat medium relay unit 3) that accommodates a heat exchanger related to heat medium 15, an expansion device 16, and a pump 21; a third housing (a heat medium regulating unit 14) that accommodates a first heat medium flow switching device 22, a second heat medium flow switching device 23, and a heat medium flow control device 25; and a fourth housing (indoor unit 2) that accommodates a use side heat exchanger 26 have separately different casings.