Heat Pipe Bushing Structure for Quiet High-Fluid Cooling

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Solution Overview

Problem

Heat pipes with increased working fluid amounts can experience noise due to collisions between non-vaporized and vaporized fluid in the adiabatic section, affecting heat dissipation efficiency.

Innovation Solution

A heat pipe design incorporating a bushing in the adiabatic section, which separates the non-vaporized and vaporized working fluid, preventing collisions and allowing for increased fluid volume to enhance heat dissipation performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the amount of working fluid in the heat pipe is increased, then the heat dissipation efficiency is improved, but noise is generated due to collisions between non-vaporized and vaporized working fluid in the adiabatic section

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidnoise
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The adiabatic section is segmented into a first adiabatic section and a second adiabatic section by introducing a bushing structure. This segmentation separates the flow paths of non-vaporized and vaporized working fluid, preventing their collision and the resulting noise, while maintaining the heat dissipation function of the adiabatic section

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bushing acts as an intermediary structure in the adiabatic section that mediates the interaction between non-vaporized and vaporized working fluid. It provides separate flow channels that guide the two phases past each other without direct contact, eliminating noise while preserving thermal conduction

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the amount of working fluid is increased to improve heat dissipation, then more fluid is available for phase change, but the working fluid may not be completely vaporized in the evaporation section leading to collisions in the adiabatic section

Engineering Contradiction:
Improveamount of working fluidVSAvoidfluid collision noise
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The adiabatic section is divided into two distinct flow regions by the bushing: a first flow region for non-vaporized working fluid and a second flow region for vaporized working fluid. This allows the heat pipe to contain more working fluid without causing harmful collisions, as each phase has its own designated flow path

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the adiabatic section are given different functional qualities: the first adiabatic section handles non-vaporized fluid while the second adiabatic section handles vaporized fluid. This local differentiation allows the system to accommodate larger working fluid quantities without uniform negative effects throughout the entire adiabatic section

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bushing effectively prevents fluid collisions, reducing noise and improving heat dissipation efficiency by allowing more working fluid without noise interference, thus enhancing the heat pipe's thermal management capabilities.

Implementation Method 1

the working fluid evaporates in the evaporation section into gas form

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

releases heat and condenses into liquid

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

A heat pipe may be included in such a device for dissipating heat from the heat-generating components

Methodology Applied
Scientific EffectHeat pipe: Heat Pipe

Data Source

PatentUS11725884B2Heat pipe, method for manufacturing the same, and device
Publication Date: 2023.08.15 CHAMP TECH OPTICAL (FOSHAN) CORP
  • US11725884B2 patent drawing
  • US11725884B2 patent drawing
  • US11725884B2 patent drawing

AI summary

A heat pipe operating noiselessly by preventing, or reducing the effects of, the mixing of working fluid at different temperatures includes a hollow tube, a capillary structure, a working fluid, and a bushing. The porous capillary structure able to carry the fluid is disposed on an inner wall of the tube. The bushing is hollow, and the bushing is disposed on a surface of the capillary structure away from the tube. The heat pipe is divided into evaporation, adiabatic, and condensation sections, the capillary structure being at all sections. The working fluid is disposed in the capillary structure of the evaporation section, the bushing is disposed on a side of the capillary structure of the adiabatic section.