Heat Pipe Cool Storage System for Dry Cooling Efficiency

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Solution Overview

Problem

Current dry cooling systems for power plants are less efficient than water-cooled systems due to the lower cooling capacity of air compared to water, leading to reduced power generation efficiency and increased capital costs, especially during high ambient temperatures.

Innovation Solution

A heat pipe-thermal storage medium-based cool storage system that stores cold energy at night and uses it to cool incoming warm fluid during the day, reducing the number of air-cooled condenser cells needed and minimizing structure and fan power requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If dry cooling systems are used to reduce water consumption, then water usage is reduced, but cooling efficiency decreases and capital cost increases

Engineering Contradiction:
Improvewater consumptionVSAvoidpower generation efficiency
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The system pre-cools the incoming air stream by directing it over the cold storage medium during daytime operation. This preliminary cooling action reduces the temperature of air entering the heat exchanger, thereby improving the temperature differential and heat transfer efficiency during periods when cooling is needed, while still using air as the cooling medium to avoid water consumption.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If air cooled condensers are overdesigned to handle highest ambient temperatures, then reliability is improved, but capital cost increases dramatically

Engineering Contradiction:
Improvecooling capacity under high temperatureVSAvoidcapital cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system changes the temperature parameter of the incoming air stream by pre-cooling it with the cold storage medium. This parameter change allows the heat exchanger to operate more effectively at lower ambient temperatures and reduces the need for excessive heat exchanger area that would be required to handle peak high-temperature conditions, thereby reducing capital cost while maintaining reliability.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If heat transfer enhancement techniques are applied to air cooled condensers, then thermal efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvethermal efficiencyVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system introduces a cold storage medium as an intermediary between the incoming air stream and the heat exchanger. This intermediary pre-cools the air, effectively enhancing the overall heat transfer process without requiring complex modifications to the heat exchanger structure itself, thus improving thermal efficiency while minimizing device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances thermal efficiency by efficiently transferring excess heat to a cool storage medium, which is then dissipated at night, reducing the number of air-cooled condenser cells required and lowering costs while maintaining power generation efficiency.

Implementation Method 1

Each of the heat pipes contains a selected amount of a heat transfer fluid adapted to transfer heat from the lower evaporator section to the hybrid evaporator/condensing section and the upper condensing section through a vapor/condensation cycle

Methodology Applied
Scientific EffectVaporization: Evaporation

Implementation Method 2

Each of the heat pipes contains a selected amount of a heat transfer fluid adapted to transfer heat from the lower evaporator section to the hybrid evaporator/condensing section and the upper condensing section through a vapor/condensation cycle

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

A thermal storage medium is provided in thermal engagement with the hybrid evaporator/condensing section

Methodology Applied
Scientific EffectThermal energy storage: Thermal Energy Storage

Data Source

PatentUS10605541B1Heat pipe—thermal storage medium based cool storage system
Publication Date: 2020.03.31 ADVANCED COOLING TECH INC
  • US10605541B1 patent drawing
  • US10605541B1 patent drawing
  • US10605541B1 patent drawing

AI summary

A cool storage system comprising which includes a plurality of heat pipes. Each of the heat pipes has a lower evaporator section, a hybrid evaporator/condensing section, and an upper condensing section. The hybrid evaporator/condensing section positioned between the lower evaporator section and the upper condensing section. Each of the heat pipes contains a selected amount of a heat transfer fluid adapted to transfer heat from the lower evaporator section to the hybrid evaporator/condensing section and the upper condensing section through a vapor/condensation cycle, or the heat transfer fluid is vaporized in the hybrid evaporator and condensed in the upper evaporator section. A thermal storage medium is provided in thermal engagement with the hybrid evaporator/condensing section. A heat source is located in said lower evaporator section, and a cooling source, located in said upper condensing section.