Heat Pipe Thermal Characterization for CPU Power Management

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Solution Overview

Problem

Information handling systems face challenges in managing heat dissipation during high-power operating modes, as heat pipes with limited maximum heat transportation capacity struggle to cope with increased heat loads from components like CPUs during Turbo Boost modes, leading to potential heat pipe dry-out and reduced cooling efficiency.

Innovation Solution

A thermal power management solution that involves characterizing heat pipes by determining threshold values and thermal time constants to extend their cooling capacity, using temperature sensors and a controller to adjust operating parameters of heat generating components, such as reducing power levels when heat pipe dry-out is imminent, thereby preventing overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the CPU operates in Turbo Boost mode to increase processing performance, then the processing speed and performance are improved, but the heat generation exceeds the heat pipe's maximum heat transportation capacity leading to dry-out risk

Engineering Contradiction:
ImproveCPU processing performanceVSAvoidheat pipe dry-out prevention
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary characterization of the heat pipe to determine threshold values and thermal time constants before normal operation. These pre-determined parameters are stored and used during Turbo Boost operations to predict dry-out conditions and adjust power levels proactively, preventing dry-out before it occurs

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors temperature data from the heat pipe and compares it against the pre-determined threshold values and thermal time constants. Based on this feedback, the controller dynamically adjusts the power level of the CPU, reducing power when approaching dry-out conditions and allowing higher power when safe, enabling safe Turbo Boost operation

Inventive Principle:
Principle #23Feedback

2Power

If the heat pipe is designed with higher maximum heat transportation capacity to handle Turbo Boost power levels, then the cooling capacity is improved, but the device complexity and cost increase

Engineering Contradiction:
Improveheat pipe cooling capacityVSAvoidheat pipe design complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

Instead of changing the physical parameters of the heat pipe (size, material, structure), the system changes the operational parameters (power level, duty cycle) of the heat generating component. By dynamically adjusting the power level based on thermal characterization data, the system makes a deficient heat pipe perform adequately without modifying the heat pipe itself

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces a mechanical/physical solution (designing a larger, more complex heat pipe with higher Qmax) with a control system solution. The characterization-based power management system substitutes for increasing the physical cooling capacity, achieving the same effect through intelligent power adjustment rather than hardware escalation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If the power level is reduced to stay within heat pipe cooling capacity, then heat pipe reliability is maintained, but the CPU cannot achieve high performance during burst operations

Engineering Contradiction:
Improveheat pipe operational reliabilityVSAvoidCPU burst performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically adjusts the power level based on real-time thermal conditions rather than using a fixed power limit. By continuously monitoring temperature and comparing it to threshold values derived from thermal characterization, the system allows the CPU to operate at high power levels when thermal conditions permit and reduces power only when necessary, optimizing both performance and reliability

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system allows the CPU to temporarily exceed the average power capacity of the heat pipe during brief periods when thermal headroom is available, using the thermal time constant to predict safe exceedance durations. This partial excessive action enables burst performance while maintaining overall reliability through predictive power management

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables heat pipes with limited capacity to effectively manage higher power modes by adjusting operating parameters, preventing heat pipe dry-out and maintaining performance even during Turbo Boost conditions, thus extending the lifespan and efficiency of heat dissipation.

Implementation Method 1

a first temperature sensor coupled to a first section of a heat pipe, a second temperature sensor coupled to a second section of the heat pipe

Methodology Applied
Scientific EffectHeat pipe: Heat Pipe

Implementation Method 2

characterizing heat pipes by determining threshold values and thermal time constants to extend their cooling capacity

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10788847B2Apparatus and methods for characterizing a heat pipe and for controlling an operating parameter of at least one heat generating component coupled to the heat pipe
Publication Date: 2020.09.29 DELL PROD LP
  • US10788847B2 patent drawing
  • US10788847B2 patent drawing
  • US10788847B2 patent drawing

AI summary

Embodiments of apparatuses and methods are provided herein for characterizing a heat pipe, and for controlling an operating parameter of at least one heat generating component thermally coupled to the heat pipe based on a temperature difference measured across a first section and a second section of the heat pipe. For example, a characterization method is provided for determining at least one threshold value, which can be used to predict heat pipe dry-out within the heat pipe, and a thermal time constant (time lag) between the onset of heat pipe dry-out and a heat pipe dry-out limit. During subsequent system operation, the predetermined threshold value and thermal time constant may be used to extend the performance of the heat pipe to the edge of its cooling capacity.