Heat Pipe Liquid-Cooling Plate for Uniform Multi-Element Dissipation

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Solution Overview

Problem

Existing air-cooling methods for heating elements are inefficient and struggle to adapt to limited spaces, leading to poor cooling effects.

Innovation Solution

A heat dissipation device utilizing a liquid-cooling plate and heat pipes arranged in assemblies, where each heat pipe is in contact with both heating elements and a liquid-cooling flow channel, allowing heat transfer to a coolant, with adjustable length and width to control temperature differences between heating units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If air-cooling method is used for heating elements, then the device structure is simple, but the cooling effect is poor

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidcooling effect
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

Heat pipes are introduced as intermediary components between the heating elements and the liquid-cooling plate. The heat pipes conduct heat from the heating elements to the liquid-cooling plate through thermal conduction, effectively transferring heat away from the heating elements and improving the cooling effect while maintaining a relatively simple device structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent transitions from air-cooling to liquid-cooling by introducing a liquid-cooling plate with flow channels through which coolant flows. This hydraulic cooling system significantly improves the cooling effect compared to air-cooling, while the integrated design keeps the overall structure compact and manageable.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Volume of moving object

If air-cooling structure is applied to a box with limited space, then the device can be compact, but it is difficult to adapt to the space and cooling effect deteriorates

Engineering Contradiction:
Improvedevice compactnessVSAvoidspace adaptability
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The heat pipes are embedded within the liquid-cooling plate, with the cooling channels nested inside the plate structure. This nested design allows the cooling system to be integrated into the limited space of the box, achieving both compactness and effective heat dissipation by utilizing the internal volume of the liquid-cooling plate.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The liquid-cooling plate extends in the vertical dimension within the box, utilizing the height space rather than only horizontal space. The flow channels are arranged in multiple dimensions within the plate, allowing efficient heat dissipation in limited spatial constraints and improving adaptability to the box configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stability of the object's composition

If heat pipes with adjustable length and width are used, then temperature distribution uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature distribution uniformityVSAvoidheat pipe configuration complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

Heat pipes with different lengths and widths are selectively applied to different heating elements based on their specific heat generation characteristics and positional requirements. This localized customization optimizes temperature distribution uniformity across different areas of the heating assembly, with each heat pipe configured to match the thermal needs of its corresponding heating element.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves effective heat dissipation with improved cooling efficiency without occupying excessive space, ensuring uniform temperature distribution across heating units.

Implementation Method 1

at least a portion of each heat pipe of the plurality of heat pipes is in thermal contact with the liquid-cooling flow channel and configured to transfer heat generated by the plurality of heating elements to the liquid-cooling flow channel

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

heat pipe assembly...configured to transfer heat generated by the plurality of heating elements to the liquid-cooling flow channel

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS20250393176A1Heat dissipation device
Publication Date: 2025.12.25 ZHEJIANG JINKO ENERGY STORAGE CO LTD
  • US20250393176A1 patent drawing
  • US20250393176A1 patent drawing
  • US20250393176A1 patent drawing

AI summary

A heat dissipation device is provided. The heat dissipation device is configured to dissipate heat from a plurality of heating elements, each heating element of the plurality of heating elements includes a respective plurality of heating units, the heat dissipation device includes: a liquid-cooling plate and a plurality of heat pipes arranged in a plurality of heat pipe assemblies, and each heat pipe assembly of the plurality of heat pipe assemblies includes at least one respective heat pipe. A respective heat pipe assembly of the plurality of heat pipe assemblies is configured to be in contact with at least one corresponding heating element of the plurality of heating elements. Each heat pipe of the respective heat pipe assembly is configured to be in contact with at least one heating unit of the at least one corresponding heating element.