Heat Pipe Thermal Management for Microprocessor Cooling

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Solution Overview

Problem

As microprocessors become smaller, faster, and more powerful, they generate more heat in a smaller space, posing challenges for thermal management in electronic devices, which can lead to overheating, reduced efficiency, and eventual device failure if not adequately addressed.

Innovation Solution

The implementation of a thermal management system that provides a direct conduction path from heat-generating devices to the peripheries of electronic device enclosures using heat pipes or vapor chambers, in conjunction with thermally conductive heat spreaders and insulating materials to disperse heat across outer surfaces, ensuring isothermal conditions for enhanced heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If microprocessors are made smaller, faster, and more powerful, then processing speed and power are improved, but heat generation increases in a smaller space

Engineering Contradiction:
Improveprocessing speedVSAvoidheat generation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent introduces heat pipes and vapor chambers as intermediary thermal management components between the microprocessor and the device enclosure. These intermediaries efficiently conduct heat away from the processor through phase change mechanisms, resolving the contradiction by providing a dedicated heat transfer pathway that enables high-performance processing without excessive temperature rise.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent utilizes phase transitions (evaporation and condensation) within heat pipes and vapor chambers to achieve high-efficiency heat transfer. The working fluid undergoes phase changes to absorb and transport heat away from the microprocessor, enabling the system to handle higher power densities while maintaining acceptable operating temperatures.

Inventive Principle:
Principle #36Phase transitions

2Temperature

If heat is dissipated using forced and natural convection, conduction, and radiation, then heat removal is improved, but device thickness increases

Engineering Contradiction:
Improveheat dissipationVSAvoiddevice thickness
Core Design Contradiction:
TemperatureVSLength of moving object

Solution Approach 1:

The patent employs heat pipes and vapor chambers that utilize fluid dynamics and phase change mechanisms to achieve efficient heat transfer within a compact form factor. These pneumatic-hydraulic systems enable high heat flux removal without requiring thick heat sink structures, thus maintaining thin device profiles while effectively managing thermal loads.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

By utilizing phase transitions within the heat pipe and vapor chamber structures, the patent achieves high heat dissipation efficiency in a compact volume. The phase change process enables large amounts of heat to be transferred through thin-walled structures, avoiding the need for thick conventional heat sinks and maintaining sleek device design.

Inventive Principle:
Principle #36Phase transitions

3Temperature

If heat spreaders are used to disperse heat across outer surfaces, then heat dissipation efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidthermal management system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent integrates heat spreader functions directly into the device enclosure structure, merging the thermal management component with the structural housing. This integration approach disperses heat across the outer surfaces while avoiding the addition of separate, complex thermal management assemblies, thus improving heat dissipation without proportionally increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The enclosure structure serves multiple functions: it provides mechanical support, aesthetic appearance, and thermal dissipation pathways. By designing the enclosure to simultaneously act as a heat spreader, the patent eliminates the need for dedicated heat dissipation components in certain areas, reducing overall system complexity while maintaining effective thermal management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables improved heat dissipation, allowing for more powerful microprocessors, thinner device designs, and higher processing speeds while preventing overheating, thus extending the service life and maintaining efficient operation of electronic devices.

Implementation Method 1

The heat pipe and/or the vapor chamber may be used to transfer heat away from the processor

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

providing a direct conduction path from a heat generating device within an electronic device to peripheries of enclosures

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

The heat spreaders are attached to and in thermal communication with the enclosures, respectively. The heat spreaders help disperse heat transferred from the processor

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 4

Conductive heat transfer from the processor to a housing of the computing device aids in the removal of heat from the processor

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 5

Heat may be dissipated from a computing device using forced and natural convection, conduction, and radiation

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS10617036B2Apparatuses, systems, and methods for improved heat dissipation
Publication Date: 2020.04.07 MICROSOFT TECHNOLOGY LICENSING LLC
  • US10617036B2 patent drawing
  • US10617036B2 patent drawing
  • US10617036B2 patent drawing

AI summary

A computing device includes a housing having an inner surface, a first outer surface, a second outer surface, and a side extending between the first outer surface and the second outer surface. The computing device also includes a heat generating electronic device, a first heat spreader, and a second heat spreader. At least a portion of the first heat spreader abuts or is adjacent to the inner surface of the housing. The second heat spreader extends from a first position within the housing, at or adjacent to the heat generating electronic device to a second position within the housing. The second position is closer to the side of the housing than the first position. A first portion of the second heat spreader abuts the first heat spreader, and a second portion of the second heat spreader is at a distance from the first heat spreader.