Heat Pipe Segmented Capillary Structure for Fluid Flow Control

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Solution Overview

Problem

In heat pipes, when the heat source is turned off, the temperature difference between the condensation and evaporation portions decreases, leading to a reduction in pressure difference. This causes the working fluid in the condensation portion to rapidly flow back to the evaporation end through the capillary structure before being cooled to the desired temperature, resulting in reduced heat dissipation efficiency.

Innovation Solution

The heat pipe design includes a pipe body with an evaporation and condensation portion, where a first capillary structure is disposed in the evaporation portion and a second capillary structure is disposed in the condensation portion. The second capillary structure is thermally coupled to the first capillary structure through the pipe body but is not in direct contact with it, preventing direct fluid flow between them. This configuration prevents the working fluid from rapidly flowing back to the evaporation portion before cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the heat source is turned off, then the temperature difference between condensation and evaporation portions decreases, but the working fluid rapidly flows back to evaporation end before cooling

Engineering Contradiction:
Improvetemperature differenceVSAvoidheat dissipation efficiency
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The heat pipe is divided into two independent capillary structures: a first capillary structure in the evaporation portion and a second capillary structure in the condensation portion. These structures are not in direct contact, creating separate fluid circulation paths that prevent uncontrolled rapid flow back to the evaporation end when the heat source is turned off.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pipe body acts as an intermediary that thermally couples the first and second capillary structures without allowing direct fluid contact. This intermediary structure enables heat transfer while preventing the harmful rapid flow of working fluid from the condensation portion back to the evaporation portion.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stress or pressure

If the pressure difference is reduced, then the working fluid flows back through capillary structure, but cooling efficiency decreases

Engineering Contradiction:
Improvepressure differenceVSAvoidcooling efficiency
Core Design Contradiction:
Stress or pressureVSLoss of energy

Solution Approach 1:

The capillary structure is segmented into two independent parts located in different portions of the heat pipe. The second capillary structure in the condensation portion is not in direct contact with the first capillary structure in the evaporation portion, creating separate flow paths that control fluid movement and maintain cooling efficiency even when pressure difference is reduced.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents the rapid flow of working fluid back to the evaporation portion when the heat source is turned off, ensuring that the fluid is cooled to the desired temperature before recirculation, thereby maintaining efficient heat dissipation.

Implementation Method 1

The heat pipe employs phase change of the working fluid flowing between the vaporization and condensation ends of the heat pipe to transfer thermal energy

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 2

At the evaporation end of the heat pipe, the liquid working fluid is vaporized

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

The working fluid is condensed into liquid

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 4

The working fluid is condensed into liquid and then flows back to the evaporation end via a capillary structure

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 5

the liquid working fluid is vaporized and then travels to the condensation end due to the pressure difference

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Data Source

PatentUS20250052513A1Heat pipe
Publication Date: 2025.02.13 PURPLE CLOUD DEV PTE LTD
  • US20250052513A1 patent drawing
  • US20250052513A1 patent drawing
  • US20250052513A1 patent drawing

AI summary

A heat pipe including a pipe body, a first capillary structure and a second capillary structure. The pipe body has an evaporation portion and a condensation portion. The condensation portion is connected to the evaporation portion. The first capillary structure is disposed in the evaporation portion. The second capillary structure is disposed in the condensation portion and is connected to an end of the condensation portion that is located away from the evaporation portion. The second capillary structure is not in direct contact with the first capillary structure.