Heat exchanger

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Solution Overview

Problem

Existing heat exchangers lack an automatic mechanism to interrupt heat transfer at a preset temperature, which is essential for efficient operation in varying temperature conditions.

Innovation Solution

Incorporating a storage element, such as a molecular sieve or metal hydride, that absorbs a non-condensable gas below a predetermined temperature and desorbs it above this temperature, preventing refrigerant from rising into the condensation area and thus interrupting heat transfer, and reabsorbing the gas when temperature falls to resume operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a storage element that desorbs gas above a predetermined temperature is arranged in the heat pipe, then heat transfer is automatically interrupted at the preset temperature, but the device complexity increases

Engineering Contradiction:
Improveautomatic temperature controlVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The storage element automatically desorbs gas when the predetermined temperature is exceeded, interrupting heat transfer without external control. When temperature falls below the threshold, it automatically reabsorbs gas to resume operation, making the system self-regulating

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The storage element changes its gas absorption/desorption behavior based on temperature parameter changes, using the temperature-dependent sorption characteristics to control refrigerant displacement and heat transfer interruption

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the storage element is designed as a molecular sieve or metal hydride, then the temperature control precision is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvetemperature control precisionVSAvoidease of manufacture
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

A molecular sieve with porous structure is used as the storage element, utilizing its pore size and surface area to selectively adsorb and desorb gas at specific temperatures, providing precise temperature control through its porous material properties

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent employs specialized materials such as metal hydrides or molecular sieves that combine specific chemical and physical properties to achieve precise temperature-dependent gas desorption, leveraging composite material characteristics for controlled thermal behavior

Inventive Principle:
Principle #40Composite materials

3Reliability

If the gas stored in the storage element is non-condensable, then the heat transfer interruption is more effective, but the loss of substance increases

Engineering Contradiction:
Improveheat transfer interruption effectivenessVSAvoidrefrigerant loss
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

A non-condensable gas is extracted and stored in the storage element separately from the refrigerant cycle. When desorbed, this gas displaces the refrigerant vapor in the condensation area, effectively interrupting heat transfer without the refrigerant being lost or contaminated

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

An inert, non-condensable gas is used in the storage element to create an atmosphere that prevents refrigerant condensation in the condensation area. This inert gas environment effectively blocks heat transfer by preventing the refrigerant vapor from condensing, while the refrigerant itself is not lost

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for automatic temperature-controlled heat transfer interruption and resumption, enhancing operational efficiency and adaptability in heat exchangers, particularly in thermal solar collectors.

Implementation Method 1

a storage element which sorbs a gas below a predetermined temperature and desorbs above the predetermined temperature is arranged in order to displace the fluid refrigerant in the heat pipe

Methodology Applied
Scientific EffectSorption: Sorption

Implementation Method 2

a storage element which sorbs a gas below a predetermined temperature and desorbs above the predetermined temperature

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 3

This gas rises up in the heat pipe, i.e. in the condenser of the heat pipe

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 4

The heat pipe has at its lower end an evaporation area 1.1 serving for evaporation of the refrigerant

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 5

at its upper end a condensation area 1.2 serving for condensing the refrigerant

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 6

a heat pipe in which a fluid (partly liquid, partly gaseous) refrigerant is stored

Methodology Applied
Scientific EffectHeat pipe: Heat Pipe

Implementation Method 7

a fluid (depending on the operating state partly liquid, partly gaseous) refrigerant is stored or stored

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentEP3030847B1Heat exchanger
Publication Date: 2017.12.27 VIESSMANN GRP GMBH & CO KG
  • EP3030847B1 patent drawingFigure 1

AI summary

The invention relates to a heat exchanger comprising a heat pipe (1) in which a refrigerant fluid is stored. According to the invention, a storage element (2) which sorbs a gas below a predefined temperature and desorbs the gas above the predefined temperature is provided to spatially displace the refrigerant fluid in the heat pipe (1).