Heat Pump Compressor Control for Boiler Hot Water Mode Switching

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Solution Overview

Problem

Heat pumps face inefficiencies and increased installation costs when used to provide hot water in cold temperatures, as they struggle to synchronize operations with boilers, leading to reduced efficiency and increased costs due to the need for separate hot water tanks.

Innovation Solution

A heat pump system that includes a controller to determine the operational status of a boiler, allowing it to seamlessly transition between heating indoor spaces and providing hot water by controlling refrigerant flow and valve operations, eliminating the need for a separate hot water tank and enhancing synchronization with boilers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the boiler is used to provide hot water when outdoor temperature is low, then hot water supply is maintained, but indoor heating may be paused and indoor temperature may be lowered

Engineering Contradiction:
Improvehot water supplyVSAvoidindoor temperature
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The heat pump controller monitors the operational status of the boiler through communication protocols, detecting when the boiler switches from heating mode to hot water supply mode. Based on this feedback, the controller activates the heat pump to compensate for the paused heating, ensuring indoor temperature is maintained despite the boiler being occupied with hot water supply

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller acts as an intermediary between the boiler and the heating system. It receives operational status information from the boiler and translates it into appropriate control actions for the heat pump, coordinating the two systems to ensure continuous indoor heating while allowing hot water supply

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If a separate hot water tank is provided to supply hot water while the boiler heats indoor space, then hot water supply is maintained without interrupting heating, but installation costs are increased

Engineering Contradiction:
Improvehot water supplyVSAvoidinstallation cost
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The system enables the boiler to perform multiple functions (indoor heating and hot water supply) by allowing dynamic switching between modes. The controller coordinates the heat pump to provide complementary heating when the boiler is supplying hot water, eliminating the need for a separate hot water tank while maintaining both functions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The heat pump system automatically detects when the boiler is supplying hot water and self-adjusts to provide necessary heating compensation. This autonomous coordination eliminates the need for additional hardware like separate hot water tanks, reducing installation costs while maintaining system functionality

Inventive Principle:
Principle #25Self-service

3Reliability

If the heat pump and boiler operate independently without synchronization, then each device can operate optimally, but it is difficult to determine whether the boiler has stopped heating and started providing hot water

Engineering Contradiction:
Improveoperational independenceVSAvoidoperational status information
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The controller establishes communication with the boiler to receive real-time operational status information. This feedback mechanism allows the heat pump controller to detect when the boiler switches between heating mode and hot water supply mode, enabling coordinated control while maintaining operational independence of each device

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller serves as an intermediary that bridges the heat pump and boiler systems. It receives operational status information from the boiler through communication protocols and translates this information into appropriate control decisions for the heat pump, enabling synchronization without compromising operational independence

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient operation by maintaining heating capacity and preventing temporary interruptions in indoor heating, even without direct communication with the boiler, thus minimizing inefficiencies and reducing costs by integrating hot water supply functions within the existing system.

Implementation Method 1

a compressor configured to compress a refrigerant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a heat exchange device configured to exchange heat between the refrigerant and water

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS11619425B2Heat pump and method for controlling compressor based on operation of boiler
Publication Date: 2023.04.04 LG ELECTRONICS INC
  • US11619425B2 patent drawing
  • US11619425B2 patent drawing
  • US11619425B2 patent drawing

AI summary

A heat pump may include a compressor configured to compress a refrigerant, a first temperature sensor provided in heating pipes connected to a heating device that heats an indoor space to sense a temperature of fluid flowing through the heating pipes, and a controller. The controller may be configured to determine whether a boiler is operating to heat an indoor space or is operating to supply hot water based on a sensing value of the first temperature sensor. The compressor may operate when the controller determines that the boiler is not operating to heat the indoor space and/or determines that the boiler is operating to supply hot water.