Heat Pump Refrigerant Bypass for Lower Suction Superheat

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Solution Overview

Problem

Existing heat pump systems face performance degradation during heating mode due to increased suction superheat caused by intermediate heat exchangers, which affects the overall efficiency and performance of the system.

Innovation Solution

The proposed heat pump system incorporates a configuration with a first and second heat exchange portion in the intermediate heat exchanger, allowing for independent fluid flow and heat exchange, and includes a throttling element and valve arrangement to bypass the intermediate heat exchanger during heating mode, reducing suction superheat and enhancing performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an intermediate heat exchanger is installed in the heat pump system, then the cooling performance is improved, but the suction superheat of the compressor increases during heating mode, leading to decreased system performance

Engineering Contradiction:
Improvecooling performanceVSAvoidheating performance
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically switches the flow path of the refrigerant based on operating mode. During cooling mode, the intermediate heat exchanger is integrated into the refrigerant cycle to improve cooling performance. During heating mode, the system bypasses the intermediate heat exchanger to prevent excessive suction superheat, thereby maintaining optimal heating performance. This dynamic configuration allows the system to adapt to different operational requirements.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The heat pump system is divided into separate functional segments with independent flow paths. The intermediate heat exchanger is configured as a separate segment that can be selectively integrated or bypassed using flow control valves. This segmentation allows the cooling enhancement function to be activated only when needed, while the main heating cycle remains unaffected during heating mode.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the intermediate heat exchanger is always integrated into the system, then the cooling performance is continuously improved, but the heating performance coefficient decreases due to increased suction superheat

Engineering Contradiction:
Improvecooling performanceVSAvoidheating performance coefficient
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system employs dynamic flow path switching through electronically controlled valves that adjust the refrigerant flow based on the desired operating mode. When heating is required, the valves redirect the refrigerant flow to bypass the intermediate heat exchanger, preventing energy loss through excessive suction superheat and maintaining optimal heating performance coefficient.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs preliminary routing of the refrigerant flow before it enters the compression stage. By预先 configuring the flow path to bypass the intermediate heat exchanger during heating mode, the system prevents the generation of excessive suction superheat before it occurs, thereby preserving the heating performance coefficient.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the heating performance coefficient by reducing the intermediate heat exchanger's heat exchange effect, thereby maximizing the heat pump system's efficiency and performance across various operating modes.

Implementation Method 1

The intermediate heat exchanger includes a first heat exchange portion and a second heat exchange portion, and the first heat exchange portion and the second heat exchange portion are capable of exchanging heat

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

The outlet of the first heat exchanger can be in communication with the first port of the third heat exchanger through a first throttling element

Methodology Applied
Scientific EffectThrottling: Pressure Drop

Data Source

PatentUS11747057B2Heat pump system
Publication Date: 2023.09.05 HANGZHOU SANHUA RES INST CO LTD
  • US11747057B2 patent drawing
  • US11747057B2 patent drawing
  • US11747057B2 patent drawing

AI summary

A heat pump system includes a compressor, a first heat exchanger, a second heat exchanger, a third heat exchanger, an intermediate heat exchanger, a first throttling element and a first valve member. The intermediate heat exchanger includes a first heat exchange portion and a second heat exchange portion that may carry out heat exchange. A first port of the first heat exchange portion communicates with an inlet of the compressor. A second port of the first heat exchange portion may communicate with at least one of an outlet of the second heat exchanger and a second port of the third heat exchanger. A first port of the second heat exchange portion may communicate with a first port of the third heat exchanger. The first heat exchanger and the second heat exchanger are indoor heat exchangers which are configured to be disposed in an air-conditioning cabinet.